外场作用下Al-Si合金凝固控制技术的研究进展
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摘要
利用外场对合金凝固过程进行控制是一种操作简单、能耗低、环境友好的技术手段。综述了不同外场其中包括磁场、电场和声场处理方法对Al-Si合金凝固组织及力学性能的影响。介绍了各种处理方法的优缺点,并对外场的工业化应用进行了展望。
The Al-Si alloy solidification control with external field is a simple technology with low energy consumption and clean circumstance.The influences of various external field treatment techniques,such as magnet field,electric field and sonic field on the solidified structure and mechanical properties of Al-Si alloy have been summarized in this paper.The advantages and disadvantages of these techniques have been introduced.The industrial application prospects of these technologies have been discussed.
The Al-Si alloy solidification control with external field is a simple technology with low energy consumption and clean circumstance.The influences of various external field treatment techniques,such as magnet field,electric field and sonic field on the solidified structure and mechanical properties of Al-Si alloy have been summarized in this paper.The advantages and disadvantages of these techniques have been introduced.The industrial application prospects of these technologies have been discussed.
引文
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[16]何力佳,王建中,齐锦刚,等.电脉冲孕育处理Al-22%Si合金衰退性的研究[J].特种铸造及有色合金.2007,27(12):912-913.
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[18]甘长红,廖希亮,方燕,等.脉冲电流对亚共晶Al-Si合金凝固组织的影响[J].铸造技术,2006,27(3):252-254.
[19]张莉霞,王静松,石向东,等.电脉冲处理对近共晶成分铝硅合金凝固过程及凝固组织的影响[A].冶金研究中心2005年“冶金工程科学论坛”[C].北京,2005.
[20]石向东,苍大强,薛庆国,等.电脉冲对Al-12.5%Si合金的孕育变质效应[J].材料热处理学报.2006,26(4):48-51.
[21]何树先,王俊,孙宝德,等.高密度脉冲电流对过共晶Al-Si合金凝固组织的影响[J].中国有色金属学报.2002,12(2):275-278.
[22]何力佳,王建中,齐锦刚,等.电脉冲作用下Al-22%Si合金凝固组织的变化机制[J].材料热处理学报.2007,28(4):102-105.
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[25]DANILOV VI,CHEDZHENOV G.Problems in metal science and physics of metals[J].Collected Papers ofCentral Research Institute of Pure Materials World,1955(4):152.
[26]何德坪,陈锋,舒光冀,等.振动凝固细化晶粒新进展[J].兵器材料科学与工程,1989(6):4-11.
[27]QIAN Yiyu,DONG Zhangui,GAO Feng.Microstructure development and metallurgical analysis of the Al-Sicontact reaction[J].Journal of Materials Processing Technology,2002,122:305-308.
[28]LIM Y P,SHAMSUDDIN S,ABDEL M H,et al.Grain refinement of LM6 Al-Si alloy sand castings to en-hance mechanical properties[J].Journal of Materials Processing Technology,2005,162-163:435-441.
[29]冯海阔,于思荣,李英龙,等.超声对过共晶铝硅合金组织和性能的影响[J].吉林大学学报(工学版),2009,39(3):609-614.
[30]程兆虎,程和法,黄笑梅,等.高能超声波处理高硅铝硅合金的组织和力学性能[J].有色金属(冶炼部分)2011(7):35-38.
[31]李英龙,李宝绵,刘永涛,等.功率超声对Al-Si合金组织和性能的影响[J].中国有色金属学报,1999,9(4):719-722.
[32]刘清梅,龚永勇,侯旭,等.侧部导入超声处理对共晶Al-Si合金凝固特性的影响[J].中国有色金属学报,2007,17(2):308-312.
[33]李军文,付莹,桃野正.超声波处理时间对铝硅合金铸锭内的气孔生成及细化的影响[J].铸造技术,2006,27(10):1063-1065.
[34]李军文,桃野正.除气剂和超声波对Al-5%Si铸锭除气的影响[J].有色金属,2011,63(2):14-17.
[35]陈锋,何德玶,舒光冀.超声处理在金属及其复合材料制备中的应用[J].材料导报,1994(5):13-15.
[36]ABRAMOV O V.Action of high intensity ultrasonic on solidifying metal[J].Ultrasonic,1987,25(2):73-82.
[37]CHAPARRO J G,MONDRAGON L S,FLORES A V.Application of an ultrasound technique to control themodification of Al-Si alloys[J].Materials&Design,1995,16(3):47-50.
[2]罗启全.铝合金熔炼与铸造[M].广州:广东科技出版社,2002.
[3]张永.脉冲电流处理对Al-Si活塞合金凝固组织和性能的影响[D].哈尔滨:哈尔滨工业大学,2007.
[4]AKPATI H.C,NORDLANDER P,LOU L,et al.The effects of an external electric field on the adatom-surfacebond:H and Al adsorbed on Si(111)[J].Surface Science,1997,372:9-20.
[5]STEINBACH S,RATKE L.The effect of rotating magnetic fields on the microstructure of directionally solidi-fied Al-Si-Mg alloys[J].Materials Science and Engineering,2005,413-414:200-204.
[6]ZHANG L,LI W,YAO J P,et al.Effects of pulsed magnetic field on microstructures and morphology of theprimary phase in semisolid A356 Al slurry[J].Materials Letters,2012,66:190-192.
[7]赵明欣.电磁场对铝硅合金铸造组织和性能影响的研究[D].沈阳:沈阳农业大学,2009.
[8]VIVE.Electromagneticrefining of aluminium alloys by the CREM process[J].Specific Principle Problem andTheir Solutions,1989,20B(10):631.
[9]彭著刚.半固态过共晶铝硅合金的电磁搅拌工艺与性能研究[D].昆明:昆明理工大学,2005.
[10]赵罗根.电磁悬浮熔炼对铸造铝硅合金显微组织和性能的影响[D].江苏:江苏大学,2008.
[11]连峰.磁场对铝硅合金凝固组织和变质处理的影响[D].大连:大连理工大学,2006.
[12]MISRA A.K.A Novel solidification technique of metals and alloys:under the influence of applied potential[J].Metallurgical and Materials Transations A.1985.16(7):1354-1355.
[13]NAKADA,SHIOHARA Y,FLEMINGS M C.Modification of solidification structures by pulse electric dischar-ging[J].ISIJ International,1990,30(1):27-33.
[14]王建中,齐锦刚.金属熔体电脉冲处理理论及应用[M].北京:科学出版社,2011.
[15]LIU Yan,ZHOU Hong,SU Han,et al.Luquan Ren effect of electrical pulse treatment on the thermal fatigueresistance of bionic compacted graphite cast iron processed in water[J].Materials&Design,2012,39:344-349.
[16]何力佳,王建中,齐锦刚,等.电脉冲孕育处理Al-22%Si合金衰退性的研究[J].特种铸造及有色合金.2007,27(12):912-913.
[17]MA Jianhong,LI Jie,GAO Yulai,et al.Effect of peak value and discharge frequency of electric current pulseon the solidification structure of Fe-1C-1.5Cr bearing steel[J].Ironmaking and Steelmaking,2009,36(4):286-290.
[18]甘长红,廖希亮,方燕,等.脉冲电流对亚共晶Al-Si合金凝固组织的影响[J].铸造技术,2006,27(3):252-254.
[19]张莉霞,王静松,石向东,等.电脉冲处理对近共晶成分铝硅合金凝固过程及凝固组织的影响[A].冶金研究中心2005年“冶金工程科学论坛”[C].北京,2005.
[20]石向东,苍大强,薛庆国,等.电脉冲对Al-12.5%Si合金的孕育变质效应[J].材料热处理学报.2006,26(4):48-51.
[21]何树先,王俊,孙宝德,等.高密度脉冲电流对过共晶Al-Si合金凝固组织的影响[J].中国有色金属学报.2002,12(2):275-278.
[22]何力佳,王建中,齐锦刚,等.电脉冲作用下Al-22%Si合金凝固组织的变化机制[J].材料热处理学报.2007,28(4):102-105.
[23]BOYLE R W.Cavitation in the propagation of sound[J].Transactions of Royal Society of Canada,1922,3(16):157.
[24]TAYLOR G B,SPROULE.Some observations on cavitation[J].Transactions of Royal Society of Canada,1929,3(23):91.
[25]DANILOV VI,CHEDZHENOV G.Problems in metal science and physics of metals[J].Collected Papers ofCentral Research Institute of Pure Materials World,1955(4):152.
[26]何德坪,陈锋,舒光冀,等.振动凝固细化晶粒新进展[J].兵器材料科学与工程,1989(6):4-11.
[27]QIAN Yiyu,DONG Zhangui,GAO Feng.Microstructure development and metallurgical analysis of the Al-Sicontact reaction[J].Journal of Materials Processing Technology,2002,122:305-308.
[28]LIM Y P,SHAMSUDDIN S,ABDEL M H,et al.Grain refinement of LM6 Al-Si alloy sand castings to en-hance mechanical properties[J].Journal of Materials Processing Technology,2005,162-163:435-441.
[29]冯海阔,于思荣,李英龙,等.超声对过共晶铝硅合金组织和性能的影响[J].吉林大学学报(工学版),2009,39(3):609-614.
[30]程兆虎,程和法,黄笑梅,等.高能超声波处理高硅铝硅合金的组织和力学性能[J].有色金属(冶炼部分)2011(7):35-38.
[31]李英龙,李宝绵,刘永涛,等.功率超声对Al-Si合金组织和性能的影响[J].中国有色金属学报,1999,9(4):719-722.
[32]刘清梅,龚永勇,侯旭,等.侧部导入超声处理对共晶Al-Si合金凝固特性的影响[J].中国有色金属学报,2007,17(2):308-312.
[33]李军文,付莹,桃野正.超声波处理时间对铝硅合金铸锭内的气孔生成及细化的影响[J].铸造技术,2006,27(10):1063-1065.
[34]李军文,桃野正.除气剂和超声波对Al-5%Si铸锭除气的影响[J].有色金属,2011,63(2):14-17.
[35]陈锋,何德玶,舒光冀.超声处理在金属及其复合材料制备中的应用[J].材料导报,1994(5):13-15.
[36]ABRAMOV O V.Action of high intensity ultrasonic on solidifying metal[J].Ultrasonic,1987,25(2):73-82.
[37]CHAPARRO J G,MONDRAGON L S,FLORES A V.Application of an ultrasound technique to control themodification of Al-Si alloys[J].Materials&Design,1995,16(3):47-50.