增材新概念结构无损检测技术发展现状及趋势研究
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摘要
增材制造在近年来取得了长足的发展使其大规模应用在工业领域成为可能,对相关制品的无损检测则越来越受到各方面的重视。本文简要论述了金属增材结构目前的应用情况和主要的缺陷特征,适用于增材结构的主要无损检测方法及其特点,检测难点和研究进展,及无损检测标准方面的现状。并据此提出相关的研究方向建议。
In recent years, the possibility of large-scale application in industry has come true due to the development of additive manufacture, and the nondestructive testing of relevant products has been taken seriously. This paper briefly discussed the current application situation and the main defect characteristics in metal structure of additive manufacture, the main nondestructive testing methods which is suitable for the metal structure and its characteristics, test difficulty and research progress and the present status of nondestructive testing standards. And provide relevant suggestions based on the research direction.
In recent years, the possibility of large-scale application in industry has come true due to the development of additive manufacture, and the nondestructive testing of relevant products has been taken seriously. This paper briefly discussed the current application situation and the main defect characteristics in metal structure of additive manufacture, the main nondestructive testing methods which is suitable for the metal structure and its characteristics, test difficulty and research progress and the present status of nondestructive testing standards. And provide relevant suggestions based on the research direction.
引文
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[2]王华明,张述泉,王向明.大型钛合金结构件激光直接制造的进展与挑战(邀请论文)[J].中国激光,2009,36(12):3204-3209.
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[6]Kumar S.Selective Laser Sintering/Melting[J].Comprehensive Materials Processing,2014,volume 26(3):93-134.
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[8]巩水利.高能束流加工技术在航空发动机领域的应用[J].航空制造技术,2013,429(9):34-37.
[9]王延庆,沈竞兴,吴海全.3D打印材料应用和研究现状[J].航空材料学报,2016,36(4):89-98.
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[12]Bamberg J,Dusel K H,Satzger W.Overview of additive manufacturing activities at MTU aero engines[C]//Review of Progress in Quantitative Nondestructive Evaluation.American Institute of Physics,2015:156-163.
[13]Koester L,Taheri H,Bond L J,et al.Additive manufacturing metrology:State of the art and needs assessment[C]//Aip Conference.AIP Publishing LLC,2016:S106-S111.
[14]凌松.增材制造技术及其制品的无损检测进展[J].期刊论文,2016,38(6):60-64.
[15]黄丹,朱志华,耿海滨,等.5A06铝合金TIG丝材-电弧增材制造工艺[J].材料工程,2017,45(3):66-72.
[16]Kobryn P A,Moore E H,Semiatin S L.Effect of laser power and traverse speed on microstructure,porosity,and build height in laser-deposited Ti-6Al-4V[J].Scripta Materialia,2000,43(4):299-305.
[17]WU X H,LIANG J,MEI J F,et al.Microstructures of laser deposited Ti-6Al-4V alloy[J].Materials&Design,2004,25(2):137-144.
[18]Majumdar J D,Pinkerton A,Liu Z,et al.Microstructure characterisation and process optimization of laser assisted rapid fabrication of 316L stainless steel[J].Applied Surface Science,2005,247(1):320-327.
[19]张凤英,陈静,谭华,等.钛合金激光快速成形过程中缺陷形成机理研究[J].稀有金属材料与工程,2007,36(2):211-215.
[20]王黎,魏青松,贺文婷,等.粉末特性与工艺参数对SLM成形的影响[J].华中科技大学学报(自然科学版),2012,40(6):20-23.
[21]田凤杰,高强,尚晓峰,等.基于单点熔覆的TC4合金激光沉积成形试验[J].材料热处理学报,2015,36(6):83-87.
[22]Kobryn P A,Moore E H,Semiatin S L.Effect of laser power and traverse speed on microstructure,porosity,and build height in laser-deposited Ti-6Al-4V[J].Scripta Materialia,2000,43(4):299-305.
[23]Rometsch P A,Pelliccia D,Tomus D,et al.Evaluation of polychromatic X-ray radiography defect detection limits in a sample fabricated from Hastelloy X by selective laser melting[J].Ndt&E International,2014,62(2):184-192.
[24]Szost B A,Terzi S,Martina F,et al.A comparative study of additive manufacturing techniques:Residual stress and microstructural analysis of CLAD and WAAMprinted Ti-6Al-4V components[J].Materials&Design,2016,89:559-567.
[25]李永涛.钛合金激光增材制造缺陷研究[D].大连理工大学,2017.
[26]雷毅.无损检测技术问答[M].中国石化出版社,2013.
[27]杨平华,史丽军,梁菁,等.TC18钛合金增材制造材料超声检测特征的试验研究[J].航空制造技术,2017,524(5):38-42.
[28]本书编写组.超声波探伤[M].电力工业出版社,1980.
[29]Plessis A D,Roux S G L,Els J,et al.Application of micro CT to the non-destructive testing of an additive manufactured titanium component[J].Case Studies in Nondestructive Testing&Evaluation,2015,4(November2015):1-7.
[30]Donatella Cerniglia,laser ultrasonic technique for laser powder deposition inspection[C]//13th International Symposium on Nondestrutive Characterization of Materials,2013:20-24.
[31]韩立恒,锁红波,马兆光,等.A-100钢电子束熔丝成形件超声相控阵检测应用初探[J].航空制造技术,2016,59(8):66-70.
[32]Lévesque D,Bescond C,Lord M,et al.Inspection of additive manufactured parts using laser ultrasonics[C]//Review of Progress in Quantitative Nondestructive Evaluation:Incorporating the European-american Workshop on Reliability of Nde.AIP Publishing LLC,2016:164-170.
[33]Cerniglia D,Scafidi M,Pantano A,et al.Inspection of additive-manufactured layered components.[J].Ultrasonics,2015,62:292-298.
[34]景绿路.国外增材制造技术标准分析[J].航空标准化与质量,2013(4):44-48.
[35]肖承翔,李海斌.国内外增材制造技术标准现状分析与发展建议[J].中国标准化,2015(3):73-75.
[2]王华明,张述泉,王向明.大型钛合金结构件激光直接制造的进展与挑战(邀请论文)[J].中国激光,2009,36(12):3204-3209.
[3]Yong H,Ming C L,Mazumder J,et al.Additive Manufacturing:Current State,Future Potential,Gaps and Needs,and Recommendations[J].Journal of Manufacturing Science&Engineering,2014,137(1):014001.
[4]Chua C K,Chou S M,Wong T S.A study of the state-of-the-art rapid prototyping technologies[J].International Journal of Advanced Manufacturing Technology,1998,14(2):146-152.
[5]黄卫东.等.激光立体成形[M].西北工业大学出版社[等],2007.
[6]Kumar S.Selective Laser Sintering/Melting[J].Comprehensive Materials Processing,2014,volume 26(3):93-134.
[7]王华明.高性能大型金属构件激光增材制造:若干材料基础问题[J].航空学报,2014,35(10):2690-2698.
[8]巩水利.高能束流加工技术在航空发动机领域的应用[J].航空制造技术,2013,429(9):34-37.
[9]王延庆,沈竞兴,吴海全.3D打印材料应用和研究现状[J].航空材料学报,2016,36(4):89-98.
[10]胡亮.航天增材制造项目发展战略研究初探[J].军民两用技术与产品,2014(9):132-135.
[11]Waller J M,Saulsberry R L,Parker B H,et al.Summary of NDE of additive manufacturing efforts in NASA[C]//Aip Conference.American Institute of Physics,2015:51-62.
[12]Bamberg J,Dusel K H,Satzger W.Overview of additive manufacturing activities at MTU aero engines[C]//Review of Progress in Quantitative Nondestructive Evaluation.American Institute of Physics,2015:156-163.
[13]Koester L,Taheri H,Bond L J,et al.Additive manufacturing metrology:State of the art and needs assessment[C]//Aip Conference.AIP Publishing LLC,2016:S106-S111.
[14]凌松.增材制造技术及其制品的无损检测进展[J].期刊论文,2016,38(6):60-64.
[15]黄丹,朱志华,耿海滨,等.5A06铝合金TIG丝材-电弧增材制造工艺[J].材料工程,2017,45(3):66-72.
[16]Kobryn P A,Moore E H,Semiatin S L.Effect of laser power and traverse speed on microstructure,porosity,and build height in laser-deposited Ti-6Al-4V[J].Scripta Materialia,2000,43(4):299-305.
[17]WU X H,LIANG J,MEI J F,et al.Microstructures of laser deposited Ti-6Al-4V alloy[J].Materials&Design,2004,25(2):137-144.
[18]Majumdar J D,Pinkerton A,Liu Z,et al.Microstructure characterisation and process optimization of laser assisted rapid fabrication of 316L stainless steel[J].Applied Surface Science,2005,247(1):320-327.
[19]张凤英,陈静,谭华,等.钛合金激光快速成形过程中缺陷形成机理研究[J].稀有金属材料与工程,2007,36(2):211-215.
[20]王黎,魏青松,贺文婷,等.粉末特性与工艺参数对SLM成形的影响[J].华中科技大学学报(自然科学版),2012,40(6):20-23.
[21]田凤杰,高强,尚晓峰,等.基于单点熔覆的TC4合金激光沉积成形试验[J].材料热处理学报,2015,36(6):83-87.
[22]Kobryn P A,Moore E H,Semiatin S L.Effect of laser power and traverse speed on microstructure,porosity,and build height in laser-deposited Ti-6Al-4V[J].Scripta Materialia,2000,43(4):299-305.
[23]Rometsch P A,Pelliccia D,Tomus D,et al.Evaluation of polychromatic X-ray radiography defect detection limits in a sample fabricated from Hastelloy X by selective laser melting[J].Ndt&E International,2014,62(2):184-192.
[24]Szost B A,Terzi S,Martina F,et al.A comparative study of additive manufacturing techniques:Residual stress and microstructural analysis of CLAD and WAAMprinted Ti-6Al-4V components[J].Materials&Design,2016,89:559-567.
[25]李永涛.钛合金激光增材制造缺陷研究[D].大连理工大学,2017.
[26]雷毅.无损检测技术问答[M].中国石化出版社,2013.
[27]杨平华,史丽军,梁菁,等.TC18钛合金增材制造材料超声检测特征的试验研究[J].航空制造技术,2017,524(5):38-42.
[28]本书编写组.超声波探伤[M].电力工业出版社,1980.
[29]Plessis A D,Roux S G L,Els J,et al.Application of micro CT to the non-destructive testing of an additive manufactured titanium component[J].Case Studies in Nondestructive Testing&Evaluation,2015,4(November2015):1-7.
[30]Donatella Cerniglia,laser ultrasonic technique for laser powder deposition inspection[C]//13th International Symposium on Nondestrutive Characterization of Materials,2013:20-24.
[31]韩立恒,锁红波,马兆光,等.A-100钢电子束熔丝成形件超声相控阵检测应用初探[J].航空制造技术,2016,59(8):66-70.
[32]Lévesque D,Bescond C,Lord M,et al.Inspection of additive manufactured parts using laser ultrasonics[C]//Review of Progress in Quantitative Nondestructive Evaluation:Incorporating the European-american Workshop on Reliability of Nde.AIP Publishing LLC,2016:164-170.
[33]Cerniglia D,Scafidi M,Pantano A,et al.Inspection of additive-manufactured layered components.[J].Ultrasonics,2015,62:292-298.
[34]景绿路.国外增材制造技术标准分析[J].航空标准化与质量,2013(4):44-48.
[35]肖承翔,李海斌.国内外增材制造技术标准现状分析与发展建议[J].中国标准化,2015(3):73-75.