筒纱包装自动化生产线控制系统设计
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摘要
针对目前大部分纺纱企业在包装筒纱时,存在配质量、套袋费时费力等缺点,提出了筒纱包装自动化生产线控制系统。设计了筒纱包装自动化生产线控制系统的硬件结构,包括上位机、主控制器和气阀驱动控制器等单元;采用伺服电机控制实现立体库精确转动以及平稳启停;设计了模块间的通信方式及协议以保证控制系统稳定通信;采用分布式控制思想,设计了各模块的软件,包括主程序控制软件、立体库控制软件以及翻转机构控制软件。应用结果表明,该系统具有操作简单,可有效减少操作人员和提高生产效率的特点。该系统能使筒纱包装实现智能化,适用于大部分纺纱企业。
Aiming at the shortcomings of weight matching and bagging time and labor consuming in the packaging of cheese in most spinning enterprises at present,the automatic production line control system of cheese packaging was put forward. The hardware structure of the control system of the automatic production line for cheese packaging containing the upper computer,the main controller and the valve drive controller was designed. Servo motor control was used to realize accurate rotation and smooth start and stop of the stereo library. The communication mode and protocol between modules were designed to ensure the stable communication of the control system. The software of each module,including the main program control software,the three-dimensional library control software and the flip mechanism control software,was designed with the distributed control. The application results show that the system not only has the characteristics of simple operation,but also can effectively reduce operators and improve production efficiency. The system can make cheese packaging more intelligent and suitable for most spinning enterprises.
Aiming at the shortcomings of weight matching and bagging time and labor consuming in the packaging of cheese in most spinning enterprises at present,the automatic production line control system of cheese packaging was put forward. The hardware structure of the control system of the automatic production line for cheese packaging containing the upper computer,the main controller and the valve drive controller was designed. Servo motor control was used to realize accurate rotation and smooth start and stop of the stereo library. The communication mode and protocol between modules were designed to ensure the stable communication of the control system. The software of each module,including the main program control software,the three-dimensional library control software and the flip mechanism control software,was designed with the distributed control. The application results show that the system not only has the characteristics of simple operation,but also can effectively reduce operators and improve production efficiency. The system can make cheese packaging more intelligent and suitable for most spinning enterprises.
引文
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[3]李瑞琴,楚淑芳,李清.筒子纱自动装袋系统结构设计与仿真[J].包装工程,2017,38(9):157.
[4]郑军,马崇启,吕汉明.分布式筒子纱自动收集与输送系统开发[J].棉纺织技术,2015,43(3):10-14.
[5]谢楠,吕汉明,马崇启.分布式筒子纱包装与码垛控制系统开发[J].棉纺织技术,2016,44(11):65-68.
[6]陈纪旸,马思乐,丁为飞,等.自动称重喷码系统的设计与实现[J].制造业自动化,2016,38(7):19.
[7]程浩宇.筒子纱生产物流及包装系统的设计与开发[D].济南:山东大学,2015:23.
[8]陈队范,刘琳.一种筒子纱自动装袋装置及其装袋方法:105151396A[P]. 2015-12-16.
[9] SIMIONESCU P A. Design of planar slider-rocker mechanisms for imposed limit positions,with transmission angle and uniform motion controls[J]. Mechanism and Machine Theory,2016,97:85-99.
[2]张德瑞.筒子纱自动包装成套设备的设计与实现[D].济南:山东大学,2014:16.
[3]李瑞琴,楚淑芳,李清.筒子纱自动装袋系统结构设计与仿真[J].包装工程,2017,38(9):157.
[4]郑军,马崇启,吕汉明.分布式筒子纱自动收集与输送系统开发[J].棉纺织技术,2015,43(3):10-14.
[5]谢楠,吕汉明,马崇启.分布式筒子纱包装与码垛控制系统开发[J].棉纺织技术,2016,44(11):65-68.
[6]陈纪旸,马思乐,丁为飞,等.自动称重喷码系统的设计与实现[J].制造业自动化,2016,38(7):19.
[7]程浩宇.筒子纱生产物流及包装系统的设计与开发[D].济南:山东大学,2015:23.
[8]陈队范,刘琳.一种筒子纱自动装袋装置及其装袋方法:105151396A[P]. 2015-12-16.
[9] SIMIONESCU P A. Design of planar slider-rocker mechanisms for imposed limit positions,with transmission angle and uniform motion controls[J]. Mechanism and Machine Theory,2016,97:85-99.