石油钢管行业新型焊接技术应用与发展现状
|
摘要
为了提高油气输送管线钢管环焊接头的焊接质量和焊接效率,将高效、优质的焊接新技术应用到管线钢管焊接过程中是很有必要的。分析了闪光对焊、激光焊、电子束焊、径向摩擦焊、搅拌摩擦焊、瞬时液相扩散焊、活性气体保护锻焊等焊接方法在管线钢管环焊施工中的应用情况及其发展现状,比较了不同焊接工艺的特点。结果表明,我国在管线钢管焊接新技术的研究方面与国外还有一定的差距,因此要加大对焊接方法、焊接设备和焊接工艺等的科研力度,以推动我国石油钢管焊接技术的不断进步。
In order to improve the welding quality and efficiency of girth welding joint used for oil and gas transmission, it's necessary to use the high-efficiency and high-quality welding new technology in line pipe welding process. The application and development situation of different welding methods in line pipe girth welding application, including flash butt welding,laser welding, electron beam welding, radial friction welding, friction stir welding, transient liquid phase diffusion welding and reactive gas protection forge welding, are analyzed and compared the different technology characteristics. The results indicate that there exist some gap at welding new technology research with foreign countries, it needs to strengthen scientific research of welding methods, welding equipment and welding technologies, and promote the progress of petroleum steel pipe welding technology of our country.
In order to improve the welding quality and efficiency of girth welding joint used for oil and gas transmission, it's necessary to use the high-efficiency and high-quality welding new technology in line pipe welding process. The application and development situation of different welding methods in line pipe girth welding application, including flash butt welding,laser welding, electron beam welding, radial friction welding, friction stir welding, transient liquid phase diffusion welding and reactive gas protection forge welding, are analyzed and compared the different technology characteristics. The results indicate that there exist some gap at welding new technology research with foreign countries, it needs to strengthen scientific research of welding methods, welding equipment and welding technologies, and promote the progress of petroleum steel pipe welding technology of our country.
引文
[1]毕宗岳.管线钢管焊接技术[M].北京:石油工业出版社,2013.
[2]LIAN B,KVAALE P E.Mechanical testing of flash butt welded 36 in OD API-X65 grade pipes[C]//Advances in Subsea Pipeline Engineering and Technology.Berlin,Germany:Springer,1990:229-248.
[3]高世一,盛安,郭春富,等.X65管闪光对焊过程在线监测及工艺控制[J].焊接学报,2016,37(6):59-64.
[4]李苏,高世一,阴艳超.管线钢及闪光对焊技术的研究现状与发展趋势[J].电焊机,2015,45(12):1-7.
[5]姬宜朋,陈家庆,焦向东,等.近海油气管线铺设的高效焊接技术研究[J].焊接,2008(5):9-15.
[6]COSTA A,QUINTINO L,YAPP D,et al.Characterization of fiber laser welds in X100 pipeline steel[J].Materials&Design,2009,30(7):2701-2707.
[7]杨天冰,郭瑞杰.X100管道钢环缝激光焊接的试验研究[J].石油工程建设,2009,35(6):50-51.
[8]胡连海,黄坚,李铸国,等.高功率CO2激光焊接管线钢接头的组织与性能[J].中国激光,2009,36(12):3174-3178.
[9]石庭深,朱加雷,焦向东,等.X80级管线钢激光-电弧复合焊接工艺[J].电焊机,2015,45(5):69-72.
[10]GRUNENWALD S,SEEFELD T,VOLLERTSEN F,et al.Solutions for joining pipe steels using laser-GMA-hybrid welding processes[J].Physics Procedia,2010(5):77-87.
[11]曾惠林,张元,皮亚东,等.长输管道激光-电弧复合焊接技术研究[J].焊接与切割,2017(4):10-13.
[12]周军,张春波,齐秀滨,等.石油、天然气管道焊接工艺现状及展望[J].焊接,2011(8):4-9.
[13]FAES K,DHOOGE A,BAETS P D,et al.Parameter optimization for automatic pipeline girth welding using a new friction welding method[J].Materials&Design,2009,30(3):581-589.
[14]MAHONEY M,SANDERSON S,FENG Z,et al.Friction stir welding of pipeline steels[J].Materials Science Forum,2014(783):1759-1764.
[15]ABBASI M,NELSON T W,SORENSEN C D.Transformation and deformation texture study in friction stir processed API X80 pipeline steel[J].Metallurgical&Materials Transactions A,2012,43(13):4940-4946.
[16]陈振中,王月.搅拌摩擦焊接技术研究进展[J].沈阳航空航天大学学报,2017,34(1):1-14.
[2]LIAN B,KVAALE P E.Mechanical testing of flash butt welded 36 in OD API-X65 grade pipes[C]//Advances in Subsea Pipeline Engineering and Technology.Berlin,Germany:Springer,1990:229-248.
[3]高世一,盛安,郭春富,等.X65管闪光对焊过程在线监测及工艺控制[J].焊接学报,2016,37(6):59-64.
[4]李苏,高世一,阴艳超.管线钢及闪光对焊技术的研究现状与发展趋势[J].电焊机,2015,45(12):1-7.
[5]姬宜朋,陈家庆,焦向东,等.近海油气管线铺设的高效焊接技术研究[J].焊接,2008(5):9-15.
[6]COSTA A,QUINTINO L,YAPP D,et al.Characterization of fiber laser welds in X100 pipeline steel[J].Materials&Design,2009,30(7):2701-2707.
[7]杨天冰,郭瑞杰.X100管道钢环缝激光焊接的试验研究[J].石油工程建设,2009,35(6):50-51.
[8]胡连海,黄坚,李铸国,等.高功率CO2激光焊接管线钢接头的组织与性能[J].中国激光,2009,36(12):3174-3178.
[9]石庭深,朱加雷,焦向东,等.X80级管线钢激光-电弧复合焊接工艺[J].电焊机,2015,45(5):69-72.
[10]GRUNENWALD S,SEEFELD T,VOLLERTSEN F,et al.Solutions for joining pipe steels using laser-GMA-hybrid welding processes[J].Physics Procedia,2010(5):77-87.
[11]曾惠林,张元,皮亚东,等.长输管道激光-电弧复合焊接技术研究[J].焊接与切割,2017(4):10-13.
[12]周军,张春波,齐秀滨,等.石油、天然气管道焊接工艺现状及展望[J].焊接,2011(8):4-9.
[13]FAES K,DHOOGE A,BAETS P D,et al.Parameter optimization for automatic pipeline girth welding using a new friction welding method[J].Materials&Design,2009,30(3):581-589.
[14]MAHONEY M,SANDERSON S,FENG Z,et al.Friction stir welding of pipeline steels[J].Materials Science Forum,2014(783):1759-1764.
[15]ABBASI M,NELSON T W,SORENSEN C D.Transformation and deformation texture study in friction stir processed API X80 pipeline steel[J].Metallurgical&Materials Transactions A,2012,43(13):4940-4946.
[16]陈振中,王月.搅拌摩擦焊接技术研究进展[J].沈阳航空航天大学学报,2017,34(1):1-14.