HRB400E钢材关键制造参数优化
|
摘要
HRB400E钢材是建筑桥梁和楼宇的核心关键材料,其产品质量对建筑物安全性能以及强度会产生直接影响.以HRB400E钢材为研究对象,通过收集该材料在某生产企业理化检验中心的样本数据,运用方差分析法得到钢材的内径对于钢材质量有显著影响,并有强相关关系;运用正交试验分析法找到钢材内径与质量的最佳搭配,以实现成本降低.优化了HRB400E钢材生产的部分制造参数,在满足力学性能的前提下,可以最大限度地降低用料成本,提高收益,对于钢材生产具有指导意义.
HRB400 E steels,full name is hot rolled ribbed steel bars level 400 with anti-seismic property,are key materials of buildings and bridges.Their product quality has a direct effect on safety and solidity of buildings and bridges.It is studied through collecting sample data of physical and chemical inspection center in a steel company.The inner diameter of steel has significant influence on weight of steel and they have strong correlation by variance analysis methods.The best match the diameter and weight of steel is found by the orthogonal experiment analysis to reduce cost of steels.This study optimizes the manufacturing parameters of steel production on the premise of meeting mechanical property and steel standard.It can minimize material costs,improve profitability and has guiding significance for steel production.
HRB400 E steels,full name is hot rolled ribbed steel bars level 400 with anti-seismic property,are key materials of buildings and bridges.Their product quality has a direct effect on safety and solidity of buildings and bridges.It is studied through collecting sample data of physical and chemical inspection center in a steel company.The inner diameter of steel has significant influence on weight of steel and they have strong correlation by variance analysis methods.The best match the diameter and weight of steel is found by the orthogonal experiment analysis to reduce cost of steels.This study optimizes the manufacturing parameters of steel production on the premise of meeting mechanical property and steel standard.It can minimize material costs,improve profitability and has guiding significance for steel production.
引文
[1]江涛,于志亮,杜显威.钢筋混凝土用热轧带肋钢筋的质量状况[J].工业建筑,2009,39(增刊1):977-979.JIANG T,YU Z L,DU X W.Quality of hot rolled ribbed bar for reinforced concrete[J].Industrial Construction,2009,39(Suppl 1):977-979.
[2]陈勇,肖新春.钢筋混凝土用热轧带肋钢筋理论重量交货的探讨[J].新疆钢铁,2002(1):17-19.CHENG Y,XIAO X C.Discussion on the theoretical delivery of hot rolled ribbed bar for reinforced concrete[J].Xinjiang Iron and Steel,2002(1):17-19.
[3]钢筋混凝土用钢第2部分:热轧带肋钢筋:GB 1499.2—2007[S].2007.Steel for reinforced concrete-part 2:hot-rolled ribbed bars:GB1499.2—2007[S].2007.
[4]张义春,杨林浩,万永健.热轧带肋钢筋标准实施中的问题探讨[J].河北冶金,2008(3):10-12.ZHANG Y C,YANG L H,WANG Y J.Discussion on the implementation of the standard of hot rolled ribbed bar[J].Hebei Metallurgy,2008(3):10-12.
[5]阎玉刚,肖士伟.热轧带肋钢筋负公差控制与成品孔槽设计的关系[J].山东冶金,2009,31(5):123-124.YAN Y G,XIAO S W.The relationship between the negative tolerance control the design of finished groove of hot rolled ribbed bar[J].Shandong Metallurgy,2009,31(5):123-124.
[6]周巍,李军.热轧带肋钢筋负偏差轧制的探讨[C]//线棒材工艺技术、装备与应用学术研讨会.北京:[s.n.],2012:23-25.ZHOU W,LI J.Discussion on negative deviation rolling of hot rolled ribbed bar[C]//Seminar on Wire Rod Technology,Equipment and Application.Beijing:[s.n.],2012:23-25.
[7] WANG X W,LIU X H,WU D,et al.Development of super steel hot rolled ribbed bars[C]//China Metal Association.Sanya:[s.n.],2005:786-789.
[8] HUANG Z X,WANG J H,WANG Q X,et al.The testing process of hot-rolled ribbed bar with ultra-fine grain in20MnSi steel property[C]//China Metal Association.Sanya:[s.n.],2005:1019-1021.
[9]朱正勤.过程控制法实现带肋钢筋负偏差量最大化的生产实践[J].安徽冶金科技职业学院学报,2005(增刊2):35-37.ZHU Z Q.Application of process control method to maximize the negative deviation of ribbed bar[J].Anhui Vocational College of Metallurgy and Technology,2005(Suppl 2):35-37.
[10]葛亚东.HRB400E热轧带肋钢筋负差率控制实践[J].金属世界,2014(5):58-60.GE Y D.Control practice of HRB400Ehot rolled ribbed bar negative rate[J].Metal World,2014(5):58-60.
[11]方旭芳.热轧带肋钢筋负偏差收得率探讨[J].科技与企业,2015(9):171-172.FANG X F.Study on negative deviation yield of hot rolled ribbed bar[J].Technology and Enterprise,2015(9):171-172.
[12]彭南超,匡祖国.提高热轧带肋钢筋负偏差均衡率的生产实践[J].河南冶金,2007,15(4):45-47.PENG N C,KUANG Z G.Production practice of improving negative deviation equilibrium rate of hot rolled ribbed bar[J].Henan Metallurgy,2007,15(4):45-47.
[13]张艳玲.稳定热轧带肋钢筋负差率的生产实践[C]//轧钢技术与学术年会.秦皇岛:[s.n.],2007:157-159.ZHANG Y L.Production practice of stabilizing the negative rate of hot rolled ribbed bar[C]//Steel Rolling Technology and Academic Annual Conference.Qinhuangdao:[s.n.],2007:157-159.
[14]杜文金,冯跃平,于军,等.热轧带肋钢筋重量偏差检验方法探究[J].新疆钢铁,2002(2):10-11.DU J W,FEN Y P,YU J,et al.Study on testing method of quality deviation of hot rolled ribbed bar[J].Xinjiang Iron and Steel,2002(2):10-11.
[15]贺建平,马森林.对热轧带肋钢筋重量偏差进行预报的可行性探讨[J].安徽冶金,2013(1):12-13.HE J P,MA S L.Feasibility discussion of predicting the quality deviation of hot rolled ribbed bar[J].Anhui Metallurgy,2013(1):12-13.
[16]李巧玲.基于改进六西格玛的产品质量控制方法及其应用方法研究[J].现代制造工程,2014(6):113-117.LI Q L.Study on product quality control method and application based on six-sigma[J].Modern Manufacturing Engineering,2014(6):113-117.
[17]鲍莉,王俊峰,刘振刚,等.起重机桥架参数化设计系统开发[J].现代制造工程,2014(4):60-62,116.BAO L,WANG J F,LIU Z G,et al.Crane bridge parametric design system development[J].Modern Manufacturing Engineering,2014(4):60-62,116.
[18]任晓芸.钢筋质量检验中如何保证产品质量[J].黑龙江科技信息,2014(13):57.REN X Y.How to guarantee the quality of steel bar in quality inspection[J].Heilongjiang Technical Information,2014(13):57.
[19]李道忠.抽样检验在质量检验中的应用[J].中国质量,2004(5):73-76.LI D Z.Application of sampling inspection in quality inspection[J].China Quality,2004(5):73-76.
[20]于振凡.抽样检验国家标准的发展概况[J].信息技术与标准化,2003(12):44-47.YU Z F.Sampling inspection of the development of national standards[J].Information Technology and Standardization,2003(12):44-47.
[21]严珠.产品质量监督抽样检验选用标准的问题分析[J].印刷质量与标准化,2003(1):21-24.YAN Z.Analysis of sampling inspection selection criteria of product quality supervision[J].Printing Quality and Standardization,2003(1):21-24.
[22]周富臣.计数抽样检验及其应用[J].实用测试技术,2000(2):32-36,16.ZHOU F C.Counting sampling inspection and application[J].Practical Testing Techniques,2000(2):32-36,16.
[2]陈勇,肖新春.钢筋混凝土用热轧带肋钢筋理论重量交货的探讨[J].新疆钢铁,2002(1):17-19.CHENG Y,XIAO X C.Discussion on the theoretical delivery of hot rolled ribbed bar for reinforced concrete[J].Xinjiang Iron and Steel,2002(1):17-19.
[3]钢筋混凝土用钢第2部分:热轧带肋钢筋:GB 1499.2—2007[S].2007.Steel for reinforced concrete-part 2:hot-rolled ribbed bars:GB1499.2—2007[S].2007.
[4]张义春,杨林浩,万永健.热轧带肋钢筋标准实施中的问题探讨[J].河北冶金,2008(3):10-12.ZHANG Y C,YANG L H,WANG Y J.Discussion on the implementation of the standard of hot rolled ribbed bar[J].Hebei Metallurgy,2008(3):10-12.
[5]阎玉刚,肖士伟.热轧带肋钢筋负公差控制与成品孔槽设计的关系[J].山东冶金,2009,31(5):123-124.YAN Y G,XIAO S W.The relationship between the negative tolerance control the design of finished groove of hot rolled ribbed bar[J].Shandong Metallurgy,2009,31(5):123-124.
[6]周巍,李军.热轧带肋钢筋负偏差轧制的探讨[C]//线棒材工艺技术、装备与应用学术研讨会.北京:[s.n.],2012:23-25.ZHOU W,LI J.Discussion on negative deviation rolling of hot rolled ribbed bar[C]//Seminar on Wire Rod Technology,Equipment and Application.Beijing:[s.n.],2012:23-25.
[7] WANG X W,LIU X H,WU D,et al.Development of super steel hot rolled ribbed bars[C]//China Metal Association.Sanya:[s.n.],2005:786-789.
[8] HUANG Z X,WANG J H,WANG Q X,et al.The testing process of hot-rolled ribbed bar with ultra-fine grain in20MnSi steel property[C]//China Metal Association.Sanya:[s.n.],2005:1019-1021.
[9]朱正勤.过程控制法实现带肋钢筋负偏差量最大化的生产实践[J].安徽冶金科技职业学院学报,2005(增刊2):35-37.ZHU Z Q.Application of process control method to maximize the negative deviation of ribbed bar[J].Anhui Vocational College of Metallurgy and Technology,2005(Suppl 2):35-37.
[10]葛亚东.HRB400E热轧带肋钢筋负差率控制实践[J].金属世界,2014(5):58-60.GE Y D.Control practice of HRB400Ehot rolled ribbed bar negative rate[J].Metal World,2014(5):58-60.
[11]方旭芳.热轧带肋钢筋负偏差收得率探讨[J].科技与企业,2015(9):171-172.FANG X F.Study on negative deviation yield of hot rolled ribbed bar[J].Technology and Enterprise,2015(9):171-172.
[12]彭南超,匡祖国.提高热轧带肋钢筋负偏差均衡率的生产实践[J].河南冶金,2007,15(4):45-47.PENG N C,KUANG Z G.Production practice of improving negative deviation equilibrium rate of hot rolled ribbed bar[J].Henan Metallurgy,2007,15(4):45-47.
[13]张艳玲.稳定热轧带肋钢筋负差率的生产实践[C]//轧钢技术与学术年会.秦皇岛:[s.n.],2007:157-159.ZHANG Y L.Production practice of stabilizing the negative rate of hot rolled ribbed bar[C]//Steel Rolling Technology and Academic Annual Conference.Qinhuangdao:[s.n.],2007:157-159.
[14]杜文金,冯跃平,于军,等.热轧带肋钢筋重量偏差检验方法探究[J].新疆钢铁,2002(2):10-11.DU J W,FEN Y P,YU J,et al.Study on testing method of quality deviation of hot rolled ribbed bar[J].Xinjiang Iron and Steel,2002(2):10-11.
[15]贺建平,马森林.对热轧带肋钢筋重量偏差进行预报的可行性探讨[J].安徽冶金,2013(1):12-13.HE J P,MA S L.Feasibility discussion of predicting the quality deviation of hot rolled ribbed bar[J].Anhui Metallurgy,2013(1):12-13.
[16]李巧玲.基于改进六西格玛的产品质量控制方法及其应用方法研究[J].现代制造工程,2014(6):113-117.LI Q L.Study on product quality control method and application based on six-sigma[J].Modern Manufacturing Engineering,2014(6):113-117.
[17]鲍莉,王俊峰,刘振刚,等.起重机桥架参数化设计系统开发[J].现代制造工程,2014(4):60-62,116.BAO L,WANG J F,LIU Z G,et al.Crane bridge parametric design system development[J].Modern Manufacturing Engineering,2014(4):60-62,116.
[18]任晓芸.钢筋质量检验中如何保证产品质量[J].黑龙江科技信息,2014(13):57.REN X Y.How to guarantee the quality of steel bar in quality inspection[J].Heilongjiang Technical Information,2014(13):57.
[19]李道忠.抽样检验在质量检验中的应用[J].中国质量,2004(5):73-76.LI D Z.Application of sampling inspection in quality inspection[J].China Quality,2004(5):73-76.
[20]于振凡.抽样检验国家标准的发展概况[J].信息技术与标准化,2003(12):44-47.YU Z F.Sampling inspection of the development of national standards[J].Information Technology and Standardization,2003(12):44-47.
[21]严珠.产品质量监督抽样检验选用标准的问题分析[J].印刷质量与标准化,2003(1):21-24.YAN Z.Analysis of sampling inspection selection criteria of product quality supervision[J].Printing Quality and Standardization,2003(1):21-24.
[22]周富臣.计数抽样检验及其应用[J].实用测试技术,2000(2):32-36,16.ZHOU F C.Counting sampling inspection and application[J].Practical Testing Techniques,2000(2):32-36,16.