交互正交设计在凹印水性油墨中的应用研究
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摘要
目的研究交互正交设计在凹印水性油墨中的应用,以快速获得印刷品中所用水性油墨的最佳搭配配方。方法采用色差仪、目测等方法对9色凹印机印制的18种水性油墨印刷品进行外观质量评价,通过设计交互正交试验,并运用极差分析、方差分析等相结合的方法,对18种水性油墨印刷品的外观质量进行分析。结果 A2B1C1为最佳组合,印刷品的平均分值为91;通过分析银色色块得知,A2B1为最优组合,此时银色色块平均分值为41;分析红色色块得知,A1C2或A2C1组合较佳,平均分值分别为47和46;白墨与红墨,白墨与银墨之间在一定程度上存在复杂的交互作用。结论交互正交试验设计在凹印水性油墨配方中的运用是一种高效率、快速、经济的试验设计方法。
The work aims to study the application of interactive orthogonal design in gravure printing water-based ink in order to obtain the best formulation of water-based ink in printing products quickly. The appearance quality of 18 water-based ink printing products printed by 9 color gravure press was evaluated by chromatic aberration instrument and visual inspection. Through orthogonal experimental design and the combination of range analysis and variance analysis, the appearance quality of 18 water-based ink prints were analyzed. A2B1C1 was the best combination, and the average value of printed matter was 91. The analysis of silver color block showed that the combination of A2B1 was the best. At this time, the silver color block was 41. By the analysis of red color block, the combination of A1C2 and A2C1 was better, the average value was 47 and 46, respectively. In the process of analysis, there was a complex interaction between white ink and red ink, white ink and silver ink. Interactive orthogonal experimental design applied to gravure water-based ink is an efficient, fast and economical experiment.
The work aims to study the application of interactive orthogonal design in gravure printing water-based ink in order to obtain the best formulation of water-based ink in printing products quickly. The appearance quality of 18 water-based ink printing products printed by 9 color gravure press was evaluated by chromatic aberration instrument and visual inspection. Through orthogonal experimental design and the combination of range analysis and variance analysis, the appearance quality of 18 water-based ink prints were analyzed. A2B1C1 was the best combination, and the average value of printed matter was 91. The analysis of silver color block showed that the combination of A2B1 was the best. At this time, the silver color block was 41. By the analysis of red color block, the combination of A1C2 and A2C1 was better, the average value was 47 and 46, respectively. In the process of analysis, there was a complex interaction between white ink and red ink, white ink and silver ink. Interactive orthogonal experimental design applied to gravure water-based ink is an efficient, fast and economical experiment.
引文
[1]何丽.水性油墨的现状以及发展分析[J].纸和造纸,2017(9):47-48.HE Li.Present Situation and Development Analysis of Water-based Ink[J].Paper and Paper Making,2017(9):47-48.
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[6]牛倩倩.多功能水性油墨的研发[J].今日印刷,2017(5):33-35.NIU Qian-qian.Research and Development of Multifunctional Water-based Ink[J].Printing Today,2017(5):33-35.
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[8]盘茂森,谢志昆,葛雅丽,等.水性油墨连接料对PVC印刷耐光色牢度的影响[J].工程塑料应用,2018,8:93-97.PAN Mao-sen,XIE Zhi-kun,GE Ya-li,et al.Influences of Water-based Ink Binder on Printing Color Fastness to Light of PVC[J].Engineering Plastics Application,2018,8:93-97.
[9]张复忠,黄蓓青,魏先福,等.水性凹印油墨光泽度的影响因素[J].北京印刷学院学报,2014,22(2):17-19.ZHANG Fu-zhong,HUANG Bei-qing,WEI Xian-fu,et al.The Study of Effect Factors on Glossiness of Water-based Gravure Ink[J].Journal of Beijing Institute of Graphic Communication,2014,22(2):17-19.
[10]王敏莲.水性油墨的现状以及发展研究[J].科技创新与应用,2015,9:84-84.WANG Min-lian.Research on Current Situation and Development of Water-based Ink[J].Scientific and Technological Innovation and Application,2015,9:84-84.
[11]戈楚.水性油墨印刷质量影响因素分析[J].云南化工,2018(3):82-83.GE Chu.Analysis of Influencing Factors on Printing Quality of Waterborne Ink[J].Yunnan Chemical Technology,2018(3):82-83.
[12]吴怡斐.水性油墨印刷质量影响因素研究[J].化工管理,2016(1):156-156.WU Yi-fei.Study on Influencing Factors of Water-based Ink Printing Quality[J].Chemical Management,2016(1):156--156.
[13]刘波.烟包凹印水性油墨应用探讨[J].印刷技术,2016(3):22-24.LIU Bo.Application of Waterborne Ink in Cigarette Pack Gravure Printing[J].Printing Technology,2016(3):22-24.
[14]BAZRAFSHAN Z,ATAEEFARD M,NOURMOH-AMMADIAN F.Modeling the Effect of Pigments and Processing Parameters in Polymeric Composite for Printing Ink Application Using the Response Surface Methodology[J].Progress in Organic Coatings,2015,82(5):68-73.
[15]BOGATU C,PERNIU D,DUTA A.Challenges in Developing Photocatalytic Inks[J].Powder Technology,2016,287(1):82-95.
[16]刘文卿.实验设计[M].北京:清华大学出版社,2007.LIU Wen-qing.Experimental Design[M].Beijing:Tsinghua University Press,2007.
[17]宋卫生,卢芳芳.正交试验法优化矿泉水瓶瓶体凹槽结构的形状[J].包装工程,2016,37(19):137-141.SONG Wei-sheng,LU Fang-fang.Optimization of the Shape of the Groove Structure on the Mineral Water Bottle with Orthogonal Test Method[J].Packaging Engineering,2016,37(19):137-141.
[18]刘振学,黄仁和,田爱民.实验设计与数据处理[M].北京:化学工业出版社,2005.LIU Zhen-xue,HUANG Ren-he,TIAN Ai-min.Experiment Design and Data Processing[M].Beijing:Chemical Industry Press,2005.
[19]GB/T 7707-2008,中国标准书号[S].GB/T 7707-2008,CSBN[S].
[20]YC/T 330-2014,中国标准书号[S].YC/T 330-2014,CSBN[S].
[2]高红丽,刘昕.绿色凹印水性油墨的研发[J].今日印刷,2014(7):54-55.GAO Hong-li,LIU Xin.Research and Development of Green Gravure Ink[J].Print Today,2014(7):54-55.
[3]陈春霞.水性凹印技术开创绿色印刷科技新时代[J].科技创新导报,2016(36):86-87.CHEN Chun-xia.Waterborne Gravure Printing Technology Created a New Era of Green Printing Technology[J].Science and Technology Innovation Herald,2016(36):86-87.
[4]崔庆斌.论水性油墨在绿色软包装印刷中发展解析[J].上海包装,2017(12):66-68.CUI Qing-bin.Development and Analysis of Water-based Ink in Green Soft Packaging Printing[J].Packaging Shanghai,2017(12):66-68.
[5]邢洁芳,张绪勇,郝琪,等.凹印水性油墨在烟包印制中的应用研究[J].北京印刷学院学报,2016,24(2):1-4.XING Jie-fang,ZHANG Xu-yong,HAO Qi,et al.Research on the Applying of Water-based Ink in Gravure Printing of Cigarette[J].Journal of Beijing Institute of Graphic Communication,2016,24(2):1-4.
[6]牛倩倩.多功能水性油墨的研发[J].今日印刷,2017(5):33-35.NIU Qian-qian.Research and Development of Multifunctional Water-based Ink[J].Printing Today,2017(5):33-35.
[7]曹瑞春,魏先福,王琪,等.水性油墨分散技术研究进展[J].精细化工,2017,34(3):241-249.CAO Rui-chun,WEI Xian-fu,WANG Qi,et al.Research Progress on Dispersion Technique of Water-based Ink[J].Fine Chemicals,2017,34(3):241-249.
[8]盘茂森,谢志昆,葛雅丽,等.水性油墨连接料对PVC印刷耐光色牢度的影响[J].工程塑料应用,2018,8:93-97.PAN Mao-sen,XIE Zhi-kun,GE Ya-li,et al.Influences of Water-based Ink Binder on Printing Color Fastness to Light of PVC[J].Engineering Plastics Application,2018,8:93-97.
[9]张复忠,黄蓓青,魏先福,等.水性凹印油墨光泽度的影响因素[J].北京印刷学院学报,2014,22(2):17-19.ZHANG Fu-zhong,HUANG Bei-qing,WEI Xian-fu,et al.The Study of Effect Factors on Glossiness of Water-based Gravure Ink[J].Journal of Beijing Institute of Graphic Communication,2014,22(2):17-19.
[10]王敏莲.水性油墨的现状以及发展研究[J].科技创新与应用,2015,9:84-84.WANG Min-lian.Research on Current Situation and Development of Water-based Ink[J].Scientific and Technological Innovation and Application,2015,9:84-84.
[11]戈楚.水性油墨印刷质量影响因素分析[J].云南化工,2018(3):82-83.GE Chu.Analysis of Influencing Factors on Printing Quality of Waterborne Ink[J].Yunnan Chemical Technology,2018(3):82-83.
[12]吴怡斐.水性油墨印刷质量影响因素研究[J].化工管理,2016(1):156-156.WU Yi-fei.Study on Influencing Factors of Water-based Ink Printing Quality[J].Chemical Management,2016(1):156--156.
[13]刘波.烟包凹印水性油墨应用探讨[J].印刷技术,2016(3):22-24.LIU Bo.Application of Waterborne Ink in Cigarette Pack Gravure Printing[J].Printing Technology,2016(3):22-24.
[14]BAZRAFSHAN Z,ATAEEFARD M,NOURMOH-AMMADIAN F.Modeling the Effect of Pigments and Processing Parameters in Polymeric Composite for Printing Ink Application Using the Response Surface Methodology[J].Progress in Organic Coatings,2015,82(5):68-73.
[15]BOGATU C,PERNIU D,DUTA A.Challenges in Developing Photocatalytic Inks[J].Powder Technology,2016,287(1):82-95.
[16]刘文卿.实验设计[M].北京:清华大学出版社,2007.LIU Wen-qing.Experimental Design[M].Beijing:Tsinghua University Press,2007.
[17]宋卫生,卢芳芳.正交试验法优化矿泉水瓶瓶体凹槽结构的形状[J].包装工程,2016,37(19):137-141.SONG Wei-sheng,LU Fang-fang.Optimization of the Shape of the Groove Structure on the Mineral Water Bottle with Orthogonal Test Method[J].Packaging Engineering,2016,37(19):137-141.
[18]刘振学,黄仁和,田爱民.实验设计与数据处理[M].北京:化学工业出版社,2005.LIU Zhen-xue,HUANG Ren-he,TIAN Ai-min.Experiment Design and Data Processing[M].Beijing:Chemical Industry Press,2005.
[19]GB/T 7707-2008,中国标准书号[S].GB/T 7707-2008,CSBN[S].
[20]YC/T 330-2014,中国标准书号[S].YC/T 330-2014,CSBN[S].