冷喷涂设备及冷喷涂技术应用研究进展
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摘要
冷喷涂技术相比于传统热喷涂技术有许多优势,例如喷涂温度低,涂层氧含量低,孔隙率低,在喷涂过程中不易发生氧化、烧损、相变等现象,这使得传统喷涂技术难以制备的氧敏感、热敏感、非晶、纳米材料涂层成为可能。从冷喷涂技术原理出发,介绍了各类冷喷涂设备及冷喷涂涂层的沉积机理,详细阐述了冷喷涂涂层结合机理和结合方式(机械咬合、物理结合、冶金结合、化学结合),介绍了各类冷喷涂装备(高压和低压冷喷涂系统、真空冷喷涂系统、激光辅助冷喷涂系统、静电辅助冷喷涂系统、脉冲气体冷喷涂系统和激波风洞冷喷涂系统)及其研究现状。综述了近几年冷喷涂技术在防腐涂层、耐磨涂层、生物医用、抗菌涂层、电子工业、功能涂层、修复与再制造等领域的研究和应用现状,最后对冷喷涂技术的应用和发展前景进行了展望。
Cold spraying technology has many advantages over traditional thermal spraying technology, such as low spraying temperature, low oxygen content in coating, low porosity, and unlikely occurrence of oxidation, burning loss and phase change in the spraying process. Consequently, it is possible to prepare(such as oxygen-sensitive, heat-sensitive, amorphous, nanomaterial) coatings which are hardly prepared by conventional spraying techniques. Proceeding from principle of cold spraying technology, various cold spraying equipment and deposition mechanism of cold sprayed coating were introduced, bonding mechanism and bonding forms(mechanical meshing, physical bonding, metallurgical bonding, chemical bonding) of cold sprayed coating were expounded. Various cold spraying equipment(high-pressure cold spraying system, low-pressure cold spraying system, vacuum-cold spraying system, laser-assisted cold spraying system, electrostatic force-assisted cold spraying system, pulsed-gas dynamic spraying system, shock tunnel cold spraying system) and corresponding research status were described. Re-search and application progress of cold spraying technology in anticorrosive coating, wear-resistant coating, biomedicine, antibacterial coating, electronic industry, functional coating, repair and remanufacturing in recent years was reviewed. Finally, application and future development of cold spraying technology were prospected.
Cold spraying technology has many advantages over traditional thermal spraying technology, such as low spraying temperature, low oxygen content in coating, low porosity, and unlikely occurrence of oxidation, burning loss and phase change in the spraying process. Consequently, it is possible to prepare(such as oxygen-sensitive, heat-sensitive, amorphous, nanomaterial) coatings which are hardly prepared by conventional spraying techniques. Proceeding from principle of cold spraying technology, various cold spraying equipment and deposition mechanism of cold sprayed coating were introduced, bonding mechanism and bonding forms(mechanical meshing, physical bonding, metallurgical bonding, chemical bonding) of cold sprayed coating were expounded. Various cold spraying equipment(high-pressure cold spraying system, low-pressure cold spraying system, vacuum-cold spraying system, laser-assisted cold spraying system, electrostatic force-assisted cold spraying system, pulsed-gas dynamic spraying system, shock tunnel cold spraying system) and corresponding research status were described. Re-search and application progress of cold spraying technology in anticorrosive coating, wear-resistant coating, biomedicine, antibacterial coating, electronic industry, functional coating, repair and remanufacturing in recent years was reviewed. Finally, application and future development of cold spraying technology were prospected.
引文
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[3]GRIGORIEV S,OKUNKOVA A,SOVA A,et al.Cold Spraying:From Process Fundamentals Towards Advanced Applications[J].Surface&Coatings Technology,2015,268(5):77-84.
[4]RICHER P,YANDOUZI M,BEAUVAIS L,et al.Oxidation Behaviour of Co Ni Cr Al Y Bond Coats Produced by Plasma,HVOF and Cold Gas Dynamic Spraying[J].Surface&Coatings Technology,2010,204(24):3962-3974.
[5]ASSADI H,KREYE H,G?RTNER F,et al.Cold Spraying—A Materials Perspective[J].Acta Materialia,2016,116:382-407.
[6]VILLAFUERTE J.Current and Future Applications of Cold Spray Technology[J].Metal Finishing,2010,108(1):37-39.
[7]FACCOLI M,CORNACCHIA G,MAESTRINI D,et al.Cold Spray Repair of Martensitic Stainless Steel Components[J].Journal of Thermal Spray Technology,2014,23(8):1270-1280.
[8]ASSADI H,G?RTNER F,STOLTENHOFF T,et al.Bonding Mechanism in Cold Gas Spraying[J].Acta Materialia,2003,51(15):4379-4394.
[9]STEENKISTE T H V,SMITH J R,TEETS R E.Aluminum Coatings Via Kinetic Spray with Relatively Large Powder Particles[J].Surface&Coatings Technology,2002,154(2):237-252.
[10]GRUJICIC M,ZHAO C L,DEROSSET W S,et al.Adiabatic Shear Instability Based Mechanism for Particles/Substrate Bonding in the Cold-gas Dynamic-spray Process[J].Materials&Design,2004,25(8):681-688.
[11]MORIDI A,HASSANIGANGARAJ S M,GUAGLIANO M,et al.Cold Spray Coating:Review of Material Systems and Future Perspectives[J].Surface Engineering,2014,30(6):369-395.
[12]HUSSAIN T,MCCARTNEY D G,SHIPWAY P H,et al.Bonding Mechanisms in Cold Spraying:The Contributions of Metallurgical and Mechanical Components[J].Journal of Thermal Spray Technology,2009,18(3):364-379.
[13]GRUJICIC M,SAYLOR J R,BEASLEY D E,et al.Computational Analysis of the Interfacial Bonding between Feed-Powder Particles and the Substrate in the Cold-gas Dynamic-spray Process[J].Applied Surface Science,2003,219(3):211-227.
[14]CHOI W B,LI L,LUZIN V,et al.Integrated Characterization of Cold Sprayed Aluminum Coatings[J].Acta Materialia,2007,55(3):857-866.
[15]BAE G,KUMAR S,YOON S,et al.Bonding Features and Associated Mechanisms in Kinetic Sprayed Titanium Coatings[J].Acta Materialia,2009,57(19):5654-5666.
[16]LI W Y,LI C J,LIAO H.Significant Influence of Particle Surface Oxidation on Deposition Efficiency,Enterface Microstructure and Adhesive Strength of Coldsprayed Copper Coatings[J].Applied Surface Science,2010,256(16):4953-4958.
[17]YIN S,WANG X,LI W,et al.Deformation Behavior of the Oxide Film on the Surface of Cold Sprayed Powder Particle[J].Applied Surface Science,2012,259(41):294-300.
[18]YIN S,XIE Y,SUO X,et al.Interfacial Bonding Features of Ni Coating on Al Substrate with Different Surface Pretreatments in Cold Spray[J].Materials Letters,2015,138(138):143-147.
[19]XIE Y,YIN S,CHEN C,et al.New Insights into the Coating/Substrate Interfacial Bonding Mechanism in Cold Spray[J].Scripta Materialia,2016,125:1-4.
[20]BOLESTA A V,FOMIN V M,SHARAFUTDINOV M R,et al.Investigation of Interface Boundary Occurring During Cold Gas-dynamic Spraying of Metallic Particles[J].Nuclear Instruments&Methods in Physics Research,2001,470(1):249-252.
[21]Al-MANGOUR B,MONGRAIN R,IRISSOU E,et al.Improving the Strength and Corrosion Resistance of316L Stainless Steel for Biomedical Applications Using Cold Spray[J].Surface&Coatings Technology,2013,216(3):297-307.
[22]KOIVULUOTO H,MURRAY K,KEARNS M,et al.High Pressure Cold Sprayed(HPCS)and Low Pressure Cold Sprayed(LPCS)Coatings Prepared from OFHC Cu Feedstock:Overview from Powder Characteristics to Coating Properties[J].Journal of Thermal Spray Technology,2012,21(5):1065-1075.
[23]WANG Y Y,LIU Y,LI C J,et al.Electrical and Mechanical Properties of Nano-structured Ti N Coatings Deposited by Vacuum Cold Spray[J].Vacuum,2012,86(7):953-959.
[24]FAN S Q,LI C J,YANG G J,et al.Influence of Ti Cl4Treatment on Performance of Dye-sensitized Solar Cell Assembled with Nano-Ti O2 Coating Deposited by Vacuum Cold Spraying[J].Rare Metals,2006,25(s1):163-168.
[25]CHRISTOULIS D K,GUETTA S,IRISSOU E,et al.Cold-spraying Coupled to Nano-pulsed Nd-Ya G Laser Surface Pre-treatment[J].Journal of Thermal Spray Technology,2010,19(5):1062-1073.
[26]BRAY M,COCKBURN A,O'NEILL W.The Laserassisted Cold Spray Process and Deposit Characterisation[J].Surface&Coatings Technology,2009,203(19):2851-2857.
[27]TAKANA H,OGAWA K,SHOJI T,et al.Computational Simulation of Cold Spray Process Assisted by Electrostatic Force[J].Powder Technology,2008,185(2):116-123.
[28]郑建新,刘传绍,陈松,等.一种纳米级金属颗粒冷喷涂工艺:中国,CN102747363A[P].2012-10-24.ZHENG Jian-xin,LIU Chuan-shao,CHEN Song,et al.A Method for Cold Spraying Process of Nanometer Metal Particles:China,CN102747363A[P].2012-10-24.
[29]JODOIN B,RICHER P,BéRUBéG,et al.Pulsed-Cold Gas Dynamic Spraying Process:Development and Capabilities[J].Journal of Thermal Spray Technology,2007(13):236-242.
[30]LUO X,OLIVIER H.Gas Dynamic Principles and Experimental Investigations of Shock Tunnel Produced Coatings[J].Journal of Thermal Spray Technology,2009(4):546-554.
[31]WANG Y Y,NORMAND B,MARY N,et al.Microstructure and Corrosion Behavior of Cold Sprayed Si Cp/Al 5056 Composite Coatings[J].Surface&Coatings Technology,2014,251(8):264-275.
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