微型瓶标志自动印刷系统的研究与开发
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摘要
目的研究开发一种微型瓶标志的自动印刷系统,能够对直径为4~8 mm的药丸包装用微型小圆锥、微型小圆柱瓶标志进行自动印刷。方法通过对微型瓶外形及其标志印刷条件的分析,进行印刷方式的筛选和工艺对比,确定系统的总体设计方案和基本组成。结果研究并解决了系统设计过程中上料振动盘、理料机构、传料机构、接料机构、印刷机构等关键技术问题,并设计了气动系统及PLC控制系统。结论实际使用情况表明系统工作状态良好,运行高效可靠。
The work aims to study and develop an automatic printing system for micro bottle marks, which can automatically print the micro conical and cylindrical bottle marks used for the packaging of the pills with diameters from 4 mm to 8 mm. Based on the analysis of the micro bottle's appearance and the printing condition of its marks, a comparison between the screening and process of printing methods was made to determine the overall design scheme and basic composition of the system. The key technical problems of the feeding vibration plate, finishing mechanism, transmission mechanism, receiving mechanism and printing mechanism found in designing the system were studied and solved. The pneumatic system and PLC control system were also designed. The actual usage shows that the system is in good working condition and runs efficiently and reliably.
The work aims to study and develop an automatic printing system for micro bottle marks, which can automatically print the micro conical and cylindrical bottle marks used for the packaging of the pills with diameters from 4 mm to 8 mm. Based on the analysis of the micro bottle's appearance and the printing condition of its marks, a comparison between the screening and process of printing methods was made to determine the overall design scheme and basic composition of the system. The key technical problems of the feeding vibration plate, finishing mechanism, transmission mechanism, receiving mechanism and printing mechanism found in designing the system were studied and solved. The pneumatic system and PLC control system were also designed. The actual usage shows that the system is in good working condition and runs efficiently and reliably.
引文
[1]张怀智,曹宏安,黄鹏波,等.炮弹标志自动印刷系统研究与开发[J].包装工程,2011,32(3):26—42.ZHANG Huai-zhi,CAO Hong-an,HUANG Peng-bo,et al.Development of Automatic Ammunition Mark Printing System[J].Packaging Engineering,2011,32(3):26—42.
[2]薛军,靳谊,韦庆志,等.精炼上料全自动控制系统的设计及功能实现[J].河南冶金,2014(3):40—42.XUE Jun,JIN Yi,WEI Qing-zhi,et al.Design and Function Realization of the Automatic Charging Control System for Refining Furnace[J].Henan Metallurgy,2014(3):40—42.
[3]谷晓杰.发动机罩盖徽标与字符的移印[J].丝网印刷,2015(8):9—15.GU Xiao-jie.The Pad Printing of Engine’s Covering Logo and Characters[J].Screen Printing,2015(8):9—15.
[4]刘跃坤.印刷概论[M].北京:印刷工业出版社,1998.LIU Yue-kun.Introduction to Printing[M].Beijing:Printing Industry Press,1998.
[5]秦琴.基于PLC控制的丝网印刷机电气控制系统的研制[D].太原:中北大学,2009.QING Qin.Development of Electrical Control System for Screen Printing Machine Based on PLC Control[D].Taiyuan:North University of China,2009.
[6]林钟兴.球体表面的印刷机构设计[J].丝网印刷,2013(3):31—37.LIN Zhong-xing.Designing of Spheroid Surface printing Mechanism[J].Screen Printing,2013(3):31—37.
[7]葛耀峥,陶国良.PLC控制的多功能气动系统教学实验台设计[J].液压气动与密封,2001(4):17—18.GE Yao-zheng,TAO Guo-liang.Design of PLC Multi-function Pneumatic System Teaching Experiment[J].Hydraulic Pneumatic and Sealed,2001(4):17—18.
[8]丁晓东.振动料斗的结构设计[J].电子机械工程,2007,23(6):43—46.DING Xiao-dong.Vibration Hopper Structure Design[J].Electro-Mechanical Engineering,2007,23(6):43—46.
[9]刘艳梨.自动装配线杯形零件进料机构设计研究[J].机械研究与应用,2012(3):126—128.LIU Yan-li.Design of Parts Feeder Machine in Automatic Assembly Line[J].Mechanical Research&Application,2012(3):126—128.
[10]朱广.微型开关自动装配生产线的研制[D].杭州:浙江理工大学,2009.ZHU Guang.The Research and Development of An Automatic Assembly Line for Micro-Switch[D].Hangzhou:Zhejiang Sci-Tech University,2009.
[11]姜信建.滑架式数控玻璃钻孔技术的改进[J].河南建材,2003(2):32—33.JIANG Xin-Jian.Improvement of Sliding CNC Glass Drilling Technology[J].Henan Building Materials,2003(2):32—33.
[12]赵春旺.特种粉碎机的结构设计[D].西安:西安电子科技大学,2013.ZHAO Chun-wang.The Structure of the Special Mill Design[D].Xi'an:Xi'an University of Electronic Science and Technology,2013.
[13]程晨.基于智能机器人的自动剥离贴合设备的设计与研究[D].厦门:厦门大学,2014.CHEN Chen.The Research of Automatic Stripping Laminating Equipment Based on the Design of the Intelligent Robot[D].Xiamen:Xiamen University,2014.
[14]邹博.管制玻璃瓶生产线自动上管系统的研究[D].武汉:华中科技大学,2012.ZHOU Bo.The Research of Automatic Tube Feeding System on the Glass Bottle Production Line[D].Wuhan:Huazhong University of Science and Technology,2012.
[15]林钟兴.移印机几种上墨方式的比较[J].丝网印刷,2001(3):31—33.LIN Zhong-xing.A Comparison of Several Ink-up Methods in Pad Printing Machine[J].Screen Printing,2001(3):31—33.
[16]慎石磊.新型转板式气动数字阀的研究[D].杭州:浙江工业大学,2009.SHEN Shi-lei.The Research on New Type Pneumatic Turn-plate Digital Valve[D].Hangzhou:Zhejiang University of Technology,2009.
[17]程晓红,苏建龙.高效实用的可编程序控制器编程技巧及方法的应用[J].电工技术杂志,1999(1):22—25.CHENG Xiao-hong,SU Jian-long.Application of High Efficiency and Practical Programmable Logic Controller Programming Skills and Methods[J].Journal of Electrotechnical Society,1999(1):22—25.
[18]王德志.基于PLC控制机械手系统设计的开发[J].科技风,2015(1):73.WANG De-zhi.Development of System Design for PLC Manipulator Based on[J].Science and Technology Winds,2015(1):73.
[2]薛军,靳谊,韦庆志,等.精炼上料全自动控制系统的设计及功能实现[J].河南冶金,2014(3):40—42.XUE Jun,JIN Yi,WEI Qing-zhi,et al.Design and Function Realization of the Automatic Charging Control System for Refining Furnace[J].Henan Metallurgy,2014(3):40—42.
[3]谷晓杰.发动机罩盖徽标与字符的移印[J].丝网印刷,2015(8):9—15.GU Xiao-jie.The Pad Printing of Engine’s Covering Logo and Characters[J].Screen Printing,2015(8):9—15.
[4]刘跃坤.印刷概论[M].北京:印刷工业出版社,1998.LIU Yue-kun.Introduction to Printing[M].Beijing:Printing Industry Press,1998.
[5]秦琴.基于PLC控制的丝网印刷机电气控制系统的研制[D].太原:中北大学,2009.QING Qin.Development of Electrical Control System for Screen Printing Machine Based on PLC Control[D].Taiyuan:North University of China,2009.
[6]林钟兴.球体表面的印刷机构设计[J].丝网印刷,2013(3):31—37.LIN Zhong-xing.Designing of Spheroid Surface printing Mechanism[J].Screen Printing,2013(3):31—37.
[7]葛耀峥,陶国良.PLC控制的多功能气动系统教学实验台设计[J].液压气动与密封,2001(4):17—18.GE Yao-zheng,TAO Guo-liang.Design of PLC Multi-function Pneumatic System Teaching Experiment[J].Hydraulic Pneumatic and Sealed,2001(4):17—18.
[8]丁晓东.振动料斗的结构设计[J].电子机械工程,2007,23(6):43—46.DING Xiao-dong.Vibration Hopper Structure Design[J].Electro-Mechanical Engineering,2007,23(6):43—46.
[9]刘艳梨.自动装配线杯形零件进料机构设计研究[J].机械研究与应用,2012(3):126—128.LIU Yan-li.Design of Parts Feeder Machine in Automatic Assembly Line[J].Mechanical Research&Application,2012(3):126—128.
[10]朱广.微型开关自动装配生产线的研制[D].杭州:浙江理工大学,2009.ZHU Guang.The Research and Development of An Automatic Assembly Line for Micro-Switch[D].Hangzhou:Zhejiang Sci-Tech University,2009.
[11]姜信建.滑架式数控玻璃钻孔技术的改进[J].河南建材,2003(2):32—33.JIANG Xin-Jian.Improvement of Sliding CNC Glass Drilling Technology[J].Henan Building Materials,2003(2):32—33.
[12]赵春旺.特种粉碎机的结构设计[D].西安:西安电子科技大学,2013.ZHAO Chun-wang.The Structure of the Special Mill Design[D].Xi'an:Xi'an University of Electronic Science and Technology,2013.
[13]程晨.基于智能机器人的自动剥离贴合设备的设计与研究[D].厦门:厦门大学,2014.CHEN Chen.The Research of Automatic Stripping Laminating Equipment Based on the Design of the Intelligent Robot[D].Xiamen:Xiamen University,2014.
[14]邹博.管制玻璃瓶生产线自动上管系统的研究[D].武汉:华中科技大学,2012.ZHOU Bo.The Research of Automatic Tube Feeding System on the Glass Bottle Production Line[D].Wuhan:Huazhong University of Science and Technology,2012.
[15]林钟兴.移印机几种上墨方式的比较[J].丝网印刷,2001(3):31—33.LIN Zhong-xing.A Comparison of Several Ink-up Methods in Pad Printing Machine[J].Screen Printing,2001(3):31—33.
[16]慎石磊.新型转板式气动数字阀的研究[D].杭州:浙江工业大学,2009.SHEN Shi-lei.The Research on New Type Pneumatic Turn-plate Digital Valve[D].Hangzhou:Zhejiang University of Technology,2009.
[17]程晓红,苏建龙.高效实用的可编程序控制器编程技巧及方法的应用[J].电工技术杂志,1999(1):22—25.CHENG Xiao-hong,SU Jian-long.Application of High Efficiency and Practical Programmable Logic Controller Programming Skills and Methods[J].Journal of Electrotechnical Society,1999(1):22—25.
[18]王德志.基于PLC控制机械手系统设计的开发[J].科技风,2015(1):73.WANG De-zhi.Development of System Design for PLC Manipulator Based on[J].Science and Technology Winds,2015(1):73.