基于纸质金融产品的自动捆扎机机构研究
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摘要
目的为了解决成摞纸质金融产品捆扎效果差等问题。方法通过对一代结构机进行设计、实验,以及对二代结构机进行优化设计,完成捆扎条传送、产品定位与捆扎条烫接、捆扎条裁切、捆扎条折纸及勉纸等机构的模块化设计。结果该捆扎机能自动实现捆扎条的定长传送、定长裁切、折纸及烫接;当出现故障时,可实现线下维修,能够将因停机维修造成的损失降到最低。还能根据不同产品厚度自适应调整折纸位置,实现捆扎百张纸质金融产品松紧一致的目标。结论经过实际应用,文中研究的自动捆扎机工作可靠、运转良好,具有推广价值。
The paper aims to solve the problem of poor strapping effect of stacks of paper financial products. The conveyor mechanism, product positioning and ironing mechanism, cutting mechanism, origami mechanism and scrap mechanism of the automatic strapping machine was researched in modules through design and test on this generation of structural machine and optimizing and design on the second generation of structural machine. The strapping machine could automatically realize the fixed length transmission, fixed length cutting, origami and ironing of the strapping; when a fault occurred, the offline maintenance could be realized, and the loss caused by the shutdown maintenance could be minimized. The origami position could be adaptively adjusted according to the thickness of different products to achieve the tightness of the bundled paper financial products. The practical application shows that the automatic trapping machine researched in this paper works reliably, runs well and worth popularization.
The paper aims to solve the problem of poor strapping effect of stacks of paper financial products. The conveyor mechanism, product positioning and ironing mechanism, cutting mechanism, origami mechanism and scrap mechanism of the automatic strapping machine was researched in modules through design and test on this generation of structural machine and optimizing and design on the second generation of structural machine. The strapping machine could automatically realize the fixed length transmission, fixed length cutting, origami and ironing of the strapping; when a fault occurred, the offline maintenance could be realized, and the loss caused by the shutdown maintenance could be minimized. The origami position could be adaptively adjusted according to the thickness of different products to achieve the tightness of the bundled paper financial products. The practical application shows that the automatic trapping machine researched in this paper works reliably, runs well and worth popularization.
引文
[1]王栋,郭建伟,刘从军,等.大张纸质金融产品传动控制装置设计与计算[J].机械工程师,2016(2):92-94.WANG Dong,GUO Jian-wei,LIU Cong-jun,et al Design and Calculation of a Big Paper Financial Product Transmission Control Device[J].Mechanical Engineer,2016(2):92-94.
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[7]王其超,牟敦华,杨继新,等.多打钞票自动捆扎机的设计[J].大连工业大学学报,1996(3):31-36.WANG Qi-chao,MU Dun-hua,YANG Ji-xin,et al Mechanism Design of a Bank Note Bundling Machine[J].Journal of Dalian Polytechnic University1996(3):31-36.
[8]黄安贻,王良.KX系列全自动捆钞机的原理与实现[J].轻工机械,2006,24(3):130-132.HUANG An-yi,WANG Liang.The Principle and Design of KX Fully Automatic Paper Currency Binder[J]Light Industry Machinery,2006,24(3):130-132.
[9]丁素珍.新型捆钞机及捆扎带的发展趋势[J].浙江工贸职业技术学院学报,2005,5(4):27-29.DING Su-zhen.On the Future Trend of New-type Money-bundled Machine and Box Strapping[J].Journal of Zhejiang Industry&Trade Polytechnic,20055(4):27-29.
[10]张浩,党新安.全自动捆扎机传动系统设计[J].重庆理工大学学报(自然科学),2006,20(8):54-56.ZHANG Hao,DANG Xin-an.Design of the Transmission System of Automatic Enlacing Machine[J].Journal of Chongqing Institute of Technology,2006,20(8):54-56.
[11]刘飞飞,刘金根.基于ADAMS的捆扎机锁紧机构的优化设计[J].包装工程,2009,30(7):19-21.LIU Fei-fei,LIU Jin-gen.Optimal Design for Locking Mechanism of Bundling Machine Based on ADAMS[J].Packaging Engineering,2009,30(7):19-21.
[12]罗娟娟,王兴国.一种塑料薄膜链条拉膜机构的设计[J].电脑与信息技术,2013,21(3):16-18.LUO Juan-juan,WANG Xing-guo.Design of Film Forming Mechanism for Plastic Film Chain[J].Computer&Information Technology,2013,21(3):16-18.
[13]索利利,陆佳平.粽子自动化捆扎夹持机构的研究[J].包装与食品机械,2016,34(4):61-65.SUO Li-li,LU Jia-ping.Automatic Strapping Holding Mechanism of Rice Dumplings[J].Packaging&Food Machinery,2016,34(4):61-65.
[14]张明,赵伯威,赵帅峰,等.线束自动捆扎设备研究[J].机械工程与自动化,2017(2):101-102.ZHANG Ming,ZHAO Bo-wei,ZHAO Shuai-feng,et al.Research on Automatic Binding Equipment for Electrical Harness[J].Mechanical Engineering&Automation,2017(2):101-102.
[15]何远博,王欢,王宏祥.包装带捆扎机机械部分研制[J].装备制造技术,2014(10):127-128.HE Yuan-bo,WANG Huan,WANG Hong-xiang.Packaging Strapping Machine Mechanical Parts[J].Equipment Manufacturing Technology,2014(10):127-128.
[2]李亚男,赵嘉昱,郭建伟.纸质印刷品输送方式[J]科技与企业,2012(16):339-340.LI Ya-nan,ZHAO Jia-yu,GUO Jian-wei.Transportation Manner of Papery Presswork[J].Technology&Enterprise,2012(16):339-340.
[3]杨妙,曹巨江,李晓星,等.环保型捆扎机的纸带粘结条件试验[J].轻工机械,2010,28(1):84-86.YANG Miao,CAO Ju-jiang,LI Xiao-xing,et al.Experiment of Paper Tape's Cohesive Property of Environment-friendly Strapping Machine[J].Light Industry Machinery,2010,28(1):84-86.
[4]杨妙,曹巨江,李志明.环保型捆扎机送胶、烫合机构的设计[J].包装工程,2010,31(1):65-67.YANG Miao,CAO Ju-jiang,LI Zhi-ming.Design of Environment-friendly Glue Conveying and Heatseal Mechanism of Binding Machine[J].Packaging Engineering,2010,31(1):65-67.
[5]曹巨江,吕凯归,王映俊,等.环保型捆钞机送切胶机构的研究与设计[J].机械传动,2010,34(12):63-65.CAO Ju-jiang,LYU Kai-gui,WANG Ying-jun,et al.The Design and Research of Environment-friendly Packing Bank Note Machine to Send and Cut Glue Mechanism[J].Journal of Mechanical Transmission,2010,34(12):63-65.
[6]王筱华,王学俊,陶学恒.银行钞票自动线绳捆扎机设计[J].大连工业大学学报,2000(4):286-288.WANG Xiao-hua,WANG Xue-jun,TAO Xue-heng.Design of Automatic Machine for Bank Notes Binding[J].Journal of Dalian Polytechnic University2000(4):286-288.
[7]王其超,牟敦华,杨继新,等.多打钞票自动捆扎机的设计[J].大连工业大学学报,1996(3):31-36.WANG Qi-chao,MU Dun-hua,YANG Ji-xin,et al Mechanism Design of a Bank Note Bundling Machine[J].Journal of Dalian Polytechnic University1996(3):31-36.
[8]黄安贻,王良.KX系列全自动捆钞机的原理与实现[J].轻工机械,2006,24(3):130-132.HUANG An-yi,WANG Liang.The Principle and Design of KX Fully Automatic Paper Currency Binder[J]Light Industry Machinery,2006,24(3):130-132.
[9]丁素珍.新型捆钞机及捆扎带的发展趋势[J].浙江工贸职业技术学院学报,2005,5(4):27-29.DING Su-zhen.On the Future Trend of New-type Money-bundled Machine and Box Strapping[J].Journal of Zhejiang Industry&Trade Polytechnic,20055(4):27-29.
[10]张浩,党新安.全自动捆扎机传动系统设计[J].重庆理工大学学报(自然科学),2006,20(8):54-56.ZHANG Hao,DANG Xin-an.Design of the Transmission System of Automatic Enlacing Machine[J].Journal of Chongqing Institute of Technology,2006,20(8):54-56.
[11]刘飞飞,刘金根.基于ADAMS的捆扎机锁紧机构的优化设计[J].包装工程,2009,30(7):19-21.LIU Fei-fei,LIU Jin-gen.Optimal Design for Locking Mechanism of Bundling Machine Based on ADAMS[J].Packaging Engineering,2009,30(7):19-21.
[12]罗娟娟,王兴国.一种塑料薄膜链条拉膜机构的设计[J].电脑与信息技术,2013,21(3):16-18.LUO Juan-juan,WANG Xing-guo.Design of Film Forming Mechanism for Plastic Film Chain[J].Computer&Information Technology,2013,21(3):16-18.
[13]索利利,陆佳平.粽子自动化捆扎夹持机构的研究[J].包装与食品机械,2016,34(4):61-65.SUO Li-li,LU Jia-ping.Automatic Strapping Holding Mechanism of Rice Dumplings[J].Packaging&Food Machinery,2016,34(4):61-65.
[14]张明,赵伯威,赵帅峰,等.线束自动捆扎设备研究[J].机械工程与自动化,2017(2):101-102.ZHANG Ming,ZHAO Bo-wei,ZHAO Shuai-feng,et al.Research on Automatic Binding Equipment for Electrical Harness[J].Mechanical Engineering&Automation,2017(2):101-102.
[15]何远博,王欢,王宏祥.包装带捆扎机机械部分研制[J].装备制造技术,2014(10):127-128.HE Yuan-bo,WANG Huan,WANG Hong-xiang.Packaging Strapping Machine Mechanical Parts[J].Equipment Manufacturing Technology,2014(10):127-128.