摘要
针对机械产品装配维修诱导中零件和装配体的识别、监测问题,对装配体零件识别及装配监测进行了研究,对LBP算子进行了改进,提出了一种基于像素局部二值模式(PX-LBP)和像素分类的装配体零件识别及装配监测方法。首先将LBP算子与像素分类融合,提出了PX-LBP算子;然后对深度图像进行了PX-LBP特征提取,生成了训练集和测试集;最后训练随机森林分类器,并利用训练好的随机森林分类器实现了对测试集深度图像的像素分类,生成了像素预测图像,通过像素预测图像与标记图像对比实现了装配体零件的识别及装配过程的监测。研究结果表明:该方法对于模型深度图像的像素识别率可达到98.81%,对于真实装配体深度图像的像素识别率也可达到77.51%;该方法兼具了一定的实时性与鲁棒性,可用在装配维修诱导、装配监测和自动化装配邻域中。
Aiming at issue of parts recognition and assembly monitoring in assembly maintenance and guidance of mechanical products, a part recognition and assembly monitoring method based on Pixel Local Binary Pattern(PX-LBP) was proposed. Firstly, the classical LBP operator was merged with the pixel classification to propose an improved LBP operator, which is named PX-LBP operator. Secondly, PX-LBP features of the depth images were extracted. And training set and test set were obtained. Finally, the randomized decision forests classifier was trained. Then the pixel classification of the depth image of the test set was executed to get the pixel prediction image of depth images. The recognition of assembly parts was realized by comparing the RGB values of pixel prediction image and the corresponding color label image. The assembly process monitoring was realized by analyzing the number and position of pixels in pixel prediction image of each assembly part to determine the assembly error. Experiment results show that the method proposed in this paper has high accuracy, real-time and robust ability, and can be used in fields of assembly maintenance guiding, assembly monitoring and automatic assembly.
引文
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