聚羧酸减水剂合成控制系统设计
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摘要
结合唐山龙亿公司聚羧酸减水剂复配工艺需求开发了基于S7-300 PLC的控制系统,该系统采用模糊控制算法与PID控制算法实现对反应釜温度和物料滴加流量的准确控制,利用WinCC组态软件设计上位机界面便于操作和集中监控,通过合理地选择控制模块与执行器降低了工程成本。最终产品测试结果表明:减水剂的流动性稳定地控制在315 mm左右,流动性能提高了16.67%。
Combined with polycarboxylate-type water reducers compounded process demand of TangShan LongYi company.A control system based on the S7-300 PLC is developed,the fuzzy control and PID control algorithm have been used,and the accurate control of the reactor temperature and material adding rate is realized.Configuration software WinCC is adopted in the design of upper unit interface to make the operation and monitor easily.The engineering cost is reduced by the proposed control modules and actuators.The test results show that the final product:the flow of water reducing agent control in about 315 mm stably.The flow properties improved 16.67%.
Combined with polycarboxylate-type water reducers compounded process demand of TangShan LongYi company.A control system based on the S7-300 PLC is developed,the fuzzy control and PID control algorithm have been used,and the accurate control of the reactor temperature and material adding rate is realized.Configuration software WinCC is adopted in the design of upper unit interface to make the operation and monitor easily.The engineering cost is reduced by the proposed control modules and actuators.The test results show that the final product:the flow of water reducing agent control in about 315 mm stably.The flow properties improved 16.67%.
引文
1 Liu Xiongfei.Application of polycarboxylate superplasticizer in Expressway.Hunan Communication Science and Technology,2010,36(3):45-47.
2 Ma Guohua.The Monitoring Configuration Software and its Application.Beijing:Tsinghua University Press,2001.
3 Huang Bin,Peng Heng.Study on the control system and control strategy of the compound fertilizer production.Process Automation Instrumentation,2005,26(3):33-35.
4 Chen Guanling.The Application of programmable controller in electric boiler control.Process Automation Instrumentation,2002,23(4):40-41.
5 Liang Yanni,Huang Yunsheng.Design of intelligent temperature control system for performance test of softening melting process.Process Automation Instrumentation,2009,30(4):55-60.
6 Pan Jian,Liu Bin,Chen Gang.The temperature control system for resistance furnace based on active-X.Control Engineering of China,2008,15(1):61-63.
7 He Dingxin,Wang Wei,Xu Jinbang,et al.Temperature control system for chemical reaction kettle based on S7-200.Electric Drive,2007,37(2):43-46.
8 Ma Yaqiang,Duan Zhengang,Zhang Yong,et al.Design of air conditioning supervisory and control system in P3 lab based on Schneider PLC.Computer Engineering and Design,2010,31(11):2637-2640.
1刘雄飞.聚羧酸减水剂在高速公路中的应用[J].湖南交通科技,2010,36(3):45-47.
2马国华.监控组态软件及其应用[M].北京:清华大学出版社,2001.
3黄彬,彭大恒.复合肥生产控制系统及控制策略的研究[J].自动化仪表,2005,26(3):33-35.
4陈冠玲.可编程序控制器在电锅炉控制中的应用[J].自动化仪表,2002,23(4):40-41.
5梁艳妮,黄运生.软熔性能测试过程智能温度控制系统的设计[J].自动化仪表,2009,30(4):55-60.
6潘健,刘斌,陈刚.基于Active-X技术的电阻炉温度控制系统[J].控制工程,2008,15(1):61-63.
7何顶新,王维,徐金榜等.基于S7-200的化学反应釜温控系统[J].电气传动,2007,37(2):43-46.
8马亚强,段振刚,张勇等.基于施耐德PLC的P3实验室空调监控系统设计[J].计算机工程与设计,2010,31(11):2637-2640.
2 Ma Guohua.The Monitoring Configuration Software and its Application.Beijing:Tsinghua University Press,2001.
3 Huang Bin,Peng Heng.Study on the control system and control strategy of the compound fertilizer production.Process Automation Instrumentation,2005,26(3):33-35.
4 Chen Guanling.The Application of programmable controller in electric boiler control.Process Automation Instrumentation,2002,23(4):40-41.
5 Liang Yanni,Huang Yunsheng.Design of intelligent temperature control system for performance test of softening melting process.Process Automation Instrumentation,2009,30(4):55-60.
6 Pan Jian,Liu Bin,Chen Gang.The temperature control system for resistance furnace based on active-X.Control Engineering of China,2008,15(1):61-63.
7 He Dingxin,Wang Wei,Xu Jinbang,et al.Temperature control system for chemical reaction kettle based on S7-200.Electric Drive,2007,37(2):43-46.
8 Ma Yaqiang,Duan Zhengang,Zhang Yong,et al.Design of air conditioning supervisory and control system in P3 lab based on Schneider PLC.Computer Engineering and Design,2010,31(11):2637-2640.
1刘雄飞.聚羧酸减水剂在高速公路中的应用[J].湖南交通科技,2010,36(3):45-47.
2马国华.监控组态软件及其应用[M].北京:清华大学出版社,2001.
3黄彬,彭大恒.复合肥生产控制系统及控制策略的研究[J].自动化仪表,2005,26(3):33-35.
4陈冠玲.可编程序控制器在电锅炉控制中的应用[J].自动化仪表,2002,23(4):40-41.
5梁艳妮,黄运生.软熔性能测试过程智能温度控制系统的设计[J].自动化仪表,2009,30(4):55-60.
6潘健,刘斌,陈刚.基于Active-X技术的电阻炉温度控制系统[J].控制工程,2008,15(1):61-63.
7何顶新,王维,徐金榜等.基于S7-200的化学反应釜温控系统[J].电气传动,2007,37(2):43-46.
8马亚强,段振刚,张勇等.基于施耐德PLC的P3实验室空调监控系统设计[J].计算机工程与设计,2010,31(11):2637-2640.