泡沫铝材料的制备技术及其应用研究概述
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摘要
简单介绍了泡沫铝材料的特性和发展进程,作为一种新型功能-结构金属复合材料,具有优异的综合性能和良好的应用前景。综述了泡沫铝材料的分类,分析了闭孔和开孔泡沫铝的制备方法和制备原理。并结合当前泡沫铝材料国内外最新研究进展以及在各个领域的应用情况,对未来研究发展的重点和趋势进行简要分析。
In this paper,the characteristics and development process of aluminum foam materials are briefly introduced. As a new type of function-structural metal composite material, it has excellent comprehensive performance and application prospects. Classification of foamed aluminum materials is summarized; the preparation methods and preparation principles of closed-cell and open-cell aluminum foams are analyzed. And furthermore,a brief analysis of the focus and trends of future research are analyzed based on the recent research progress of aluminum form in domestic and abroad and its application in various fields.
In this paper,the characteristics and development process of aluminum foam materials are briefly introduced. As a new type of function-structural metal composite material, it has excellent comprehensive performance and application prospects. Classification of foamed aluminum materials is summarized; the preparation methods and preparation principles of closed-cell and open-cell aluminum foams are analyzed. And furthermore,a brief analysis of the focus and trends of future research are analyzed based on the recent research progress of aluminum form in domestic and abroad and its application in various fields.
引文
[1]程和法,黄笑梅,许玲.泡沫铝的动态压缩性能和吸能性研究[J].兵器材料科学与工程,2003,26(5):37-39.
[2]赵维民,马彦东,侯淑萍,等.泡沫金属的发展现状研究与应用[J].河北工业大学学报,2001,20(3):50-55.
[3]佚名.中科院金属所开发出新型多孔金属制备方法[J].军民两用技术与产品,2016(1):34-34.
[4]朱梦蛟,周素洪,王渠东,等.泡沫铝材料的制备技术及应用现状[J].热加工工艺,2017(12):21-25.
[5]张钱城,卢天健,何思渊,等.闭孔泡沫铝的孔结构控制[J].西安交通大学学报,2007,41(3):255-270.
[6]Sosnick B. Process for making foamlike mass of metal:US,US 2434775A[P]. 1948.
[7]王祝堂.泡沫铝材:生产工艺,组织性能及应用市场(1)[J].轻合金加工技术,1999,27(12):5-8.
[8]周宇通,袁文文,李言祥.熔体发泡法与吹气法制备A356合金泡沫铝的微观组织对比研究[J].功能材料,2014,45(7):7030-7034.
[9]徐方明,王倩,许庆彦,等.熔体吹气发泡法制备泡沫铝的试验研究[J].特种铸造及有色合金,2007,27(7):563-565.
[10]Wada T,Wang X,Kimura H,et al. Supercooled liquid foaming of a Zr-Al-Cu-Ag bulk metallic glass containing pressurized helium pores[J]. Materials Letters,2009,63(11):858-860.
[11]Fan X L,Chen X,Liu X N,et al. Properties of aluminum foam pre-pared by gas injection method[J]. Chinese Journal of Nonferrous Met-als,2011,21(6):1320-1327.
[12]Zhou Y T,Yan-Xiang L I. Oxidation kinetics of oxide film on bubblesurface of aluminum foams produced by gas injection foaming process[J].中国有色金属学报(英文版),2015,25(8):2781-2788.
[13]黄绪,杨思一,安玉坤.陶瓷颗粒与熔体合金增粘制备泡沫铝的研究[J].热加工工艺,2018(2).
[14]Zhou X,Liu X,Li J. Novel foaming agent used in preparation processof aluminum foams[J]. International Journal of Minerals Metallurgyand Materials,2008,15(6):735-739.
[15]袁文文,陈祥,刘源,等.熔体发泡法批量制备泡沫铝板材关键技术的研究[J].稀有金属材料与工程,2009,38(a03):306-310.
[16]黄粒,杨东辉,王辉,等.钪锆元素增强泡沫铝合金的压缩和吸能性能[J].中国有色金属学报,2014,24(3):718-724.
[17]Tsuda S,Kobashi M,Kanetake N. Producing Technology of AluminumFoam from Machined Chip Waste[J]. Materials Transactions,2006,47(9):2125-2130.
[18]张敏,祖国胤,姚广春,等.泡沫铝夹芯板制备及其冲击性能研究[J].有色金属工程,2008,60(3):14-17.
[19]胡中芸,杨东辉,李军,等.泡沫铝的制备方法及其发展现状[J].热加工工艺,2014,43(12):24-28.
[20]王辉,周向阳,龙波,等.渗流铸造法制备的开孔泡沫铝的声学性能[J].中国有色金属学报,2013(4):1034-1039.
[21]李爱群,刘少波,轩鹏,等.一种聚氨酯/泡沫铝复合材料及其制备方法:,CN104439166A[P]. 2015.
[22]Huo D W,Yang J,Zhou X Y,et al. Preparation of open-celled alumi-num foams by counter-gravity infiltration casting[J].中国有色金属学报(英文版),2012,22(1):85-89.
[23]刘铭,程和法,黄笑梅,等.用可溶石膏型预制块制备低密度开孔泡沫铝[J].特种铸造及有色合金,2010,30(5):462-464.
[24]Kostevˇsek N,Roˇzman KˇZ,PeˇCko D,et al. A comparative study ofthe electrochemical deposition kinetics of iron-palladium alloys on aflat electrode and in a porous alumina template[J]. Electrochimica Ac-ta,2014,125(12):320-329.
[25]孙伟成,武小娟.电沉积泡沫铝[J].金属功能材料,2003(02):19-21.
[26]杨振海,罗丽芬,陈开斌,王跃勇,邱竹贤,吴岩.泡沫铝技术的国内外进展[J].轻金属,2004(06):3-6.
[27] Ma C C,Lan F C,Chen J Q,et al. Automobile crashworthiness im-provement by energy-absorbing characterisation of aluminium foam po-rosity[J]. Materials Research Innovations,2015,19(sup1):S1-109-S1-112.
[28]于英华,徐畅,阮德灵,宋海.泡沫铝填充结构汽车车门防撞梁仿真[J].辽宁工程技术大学学报(自然科学版),2014,33(12):1698-1701.
[29] Garc&Xed F,a Moreno. Commercial Applications of Metal Foams:Their Properties and Production[J]. Materials,2016,9(2):85.
[30]韩福生.超轻开孔泡沫铝及其在航天领域的应用[J].航天器环境工程,2013,30(6):570-575.
[31]郑世贵,闫军.空间碎片防护需求与防护材料进展[J].国际太空,2014(6).
[32]曾斐,潘艺,胡时胜.泡沫铝缓冲吸能评估及其特性[J].爆炸与冲击,2002,22(4):358-362.
[33]姚广春,曹卓坤,罗洪杰.高速列车防撞结构与降噪措施的研究[C]//世界轨道交通发展研究会年会暨2014中国轨道车辆技术与装备交流大会,北京,2014.
[34]张志新,田爱琴,车全伟,等.高速列车车体端部吸能结构研究[J].机车电传动,2013(1):43-47.
[35]秦福德,童明波,何德坪.新型高孔隙率泡沫铝在航天回收中的减振吸能性能分析[J].兵工学报,2009(s2):98-101.
[36] Ji H,Yao G,Luo H,et al. Compressive and energy absorptionproperties of closed-cell magnesium foams[J]. Rare Metals,2010,29(4):417-420.
[37]Lu T J,Hess A,Ashby M F. Sound absorption in metallic foams[J].Journal of Applied Physics,1999,85(11):7528-7539.
[38]钟祥璋,祝培生,朱芳英.泡沫铝吸声板的材料特性及应用[J].新型建筑材料,2002(8):51-53.
[39]Zhu H,Sankar B V,Haftka R T,et al. Optimization of functionallygraded metallic foam insulation under transient heat transfer conditions[J]. Structural&Multidisciplinary Optimization,2004,28(5):349-355.
[40]逯彦红,段国林.泡沫铝对电动汽车电池模块散热的研究[J].电源技术,2017,41(1):12-14.
[2]赵维民,马彦东,侯淑萍,等.泡沫金属的发展现状研究与应用[J].河北工业大学学报,2001,20(3):50-55.
[3]佚名.中科院金属所开发出新型多孔金属制备方法[J].军民两用技术与产品,2016(1):34-34.
[4]朱梦蛟,周素洪,王渠东,等.泡沫铝材料的制备技术及应用现状[J].热加工工艺,2017(12):21-25.
[5]张钱城,卢天健,何思渊,等.闭孔泡沫铝的孔结构控制[J].西安交通大学学报,2007,41(3):255-270.
[6]Sosnick B. Process for making foamlike mass of metal:US,US 2434775A[P]. 1948.
[7]王祝堂.泡沫铝材:生产工艺,组织性能及应用市场(1)[J].轻合金加工技术,1999,27(12):5-8.
[8]周宇通,袁文文,李言祥.熔体发泡法与吹气法制备A356合金泡沫铝的微观组织对比研究[J].功能材料,2014,45(7):7030-7034.
[9]徐方明,王倩,许庆彦,等.熔体吹气发泡法制备泡沫铝的试验研究[J].特种铸造及有色合金,2007,27(7):563-565.
[10]Wada T,Wang X,Kimura H,et al. Supercooled liquid foaming of a Zr-Al-Cu-Ag bulk metallic glass containing pressurized helium pores[J]. Materials Letters,2009,63(11):858-860.
[11]Fan X L,Chen X,Liu X N,et al. Properties of aluminum foam pre-pared by gas injection method[J]. Chinese Journal of Nonferrous Met-als,2011,21(6):1320-1327.
[12]Zhou Y T,Yan-Xiang L I. Oxidation kinetics of oxide film on bubblesurface of aluminum foams produced by gas injection foaming process[J].中国有色金属学报(英文版),2015,25(8):2781-2788.
[13]黄绪,杨思一,安玉坤.陶瓷颗粒与熔体合金增粘制备泡沫铝的研究[J].热加工工艺,2018(2).
[14]Zhou X,Liu X,Li J. Novel foaming agent used in preparation processof aluminum foams[J]. International Journal of Minerals Metallurgyand Materials,2008,15(6):735-739.
[15]袁文文,陈祥,刘源,等.熔体发泡法批量制备泡沫铝板材关键技术的研究[J].稀有金属材料与工程,2009,38(a03):306-310.
[16]黄粒,杨东辉,王辉,等.钪锆元素增强泡沫铝合金的压缩和吸能性能[J].中国有色金属学报,2014,24(3):718-724.
[17]Tsuda S,Kobashi M,Kanetake N. Producing Technology of AluminumFoam from Machined Chip Waste[J]. Materials Transactions,2006,47(9):2125-2130.
[18]张敏,祖国胤,姚广春,等.泡沫铝夹芯板制备及其冲击性能研究[J].有色金属工程,2008,60(3):14-17.
[19]胡中芸,杨东辉,李军,等.泡沫铝的制备方法及其发展现状[J].热加工工艺,2014,43(12):24-28.
[20]王辉,周向阳,龙波,等.渗流铸造法制备的开孔泡沫铝的声学性能[J].中国有色金属学报,2013(4):1034-1039.
[21]李爱群,刘少波,轩鹏,等.一种聚氨酯/泡沫铝复合材料及其制备方法:,CN104439166A[P]. 2015.
[22]Huo D W,Yang J,Zhou X Y,et al. Preparation of open-celled alumi-num foams by counter-gravity infiltration casting[J].中国有色金属学报(英文版),2012,22(1):85-89.
[23]刘铭,程和法,黄笑梅,等.用可溶石膏型预制块制备低密度开孔泡沫铝[J].特种铸造及有色合金,2010,30(5):462-464.
[24]Kostevˇsek N,Roˇzman KˇZ,PeˇCko D,et al. A comparative study ofthe electrochemical deposition kinetics of iron-palladium alloys on aflat electrode and in a porous alumina template[J]. Electrochimica Ac-ta,2014,125(12):320-329.
[25]孙伟成,武小娟.电沉积泡沫铝[J].金属功能材料,2003(02):19-21.
[26]杨振海,罗丽芬,陈开斌,王跃勇,邱竹贤,吴岩.泡沫铝技术的国内外进展[J].轻金属,2004(06):3-6.
[27] Ma C C,Lan F C,Chen J Q,et al. Automobile crashworthiness im-provement by energy-absorbing characterisation of aluminium foam po-rosity[J]. Materials Research Innovations,2015,19(sup1):S1-109-S1-112.
[28]于英华,徐畅,阮德灵,宋海.泡沫铝填充结构汽车车门防撞梁仿真[J].辽宁工程技术大学学报(自然科学版),2014,33(12):1698-1701.
[29] Garc&Xed F,a Moreno. Commercial Applications of Metal Foams:Their Properties and Production[J]. Materials,2016,9(2):85.
[30]韩福生.超轻开孔泡沫铝及其在航天领域的应用[J].航天器环境工程,2013,30(6):570-575.
[31]郑世贵,闫军.空间碎片防护需求与防护材料进展[J].国际太空,2014(6).
[32]曾斐,潘艺,胡时胜.泡沫铝缓冲吸能评估及其特性[J].爆炸与冲击,2002,22(4):358-362.
[33]姚广春,曹卓坤,罗洪杰.高速列车防撞结构与降噪措施的研究[C]//世界轨道交通发展研究会年会暨2014中国轨道车辆技术与装备交流大会,北京,2014.
[34]张志新,田爱琴,车全伟,等.高速列车车体端部吸能结构研究[J].机车电传动,2013(1):43-47.
[35]秦福德,童明波,何德坪.新型高孔隙率泡沫铝在航天回收中的减振吸能性能分析[J].兵工学报,2009(s2):98-101.
[36] Ji H,Yao G,Luo H,et al. Compressive and energy absorptionproperties of closed-cell magnesium foams[J]. Rare Metals,2010,29(4):417-420.
[37]Lu T J,Hess A,Ashby M F. Sound absorption in metallic foams[J].Journal of Applied Physics,1999,85(11):7528-7539.
[38]钟祥璋,祝培生,朱芳英.泡沫铝吸声板的材料特性及应用[J].新型建筑材料,2002(8):51-53.
[39]Zhu H,Sankar B V,Haftka R T,et al. Optimization of functionallygraded metallic foam insulation under transient heat transfer conditions[J]. Structural&Multidisciplinary Optimization,2004,28(5):349-355.
[40]逯彦红,段国林.泡沫铝对电动汽车电池模块散热的研究[J].电源技术,2017,41(1):12-14.