极端工况下管道腐蚀风险在线监测研究
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摘要
针对极端工况下高危管道腐蚀的安全管理问题,通过基于风险的检验(RBI)技术方法和微量γ射线检测技术,将管道腐蚀风险算法与管道腐蚀在线监测技术相结合,实现了管道腐蚀风险的软测量;基于工业物联网,提出极端工况下管道腐蚀风险在线监测系统的基本框架,实现了石化流程工业中高风险管道腐蚀回路在极端工况下的风险在线监测。
Focusing on safety management for high-risk pipelines corrosion in extreme working conditions,this paper combines the algorithm of corrosion risk with the on-line monitoring technology of pipeline corrosion by RBI(Risk-Based Inspection)technology and the trace amounts ofγ-ray detection technology to realize the soft measurement to corrosion risk.Based on the Internet of things technology in industrial field,the paper puts forward the basic framework of on-line monitoring system to risk of pipeline corrosion under the extreme working conditions,and realizes the on-line monitoring to the risk of high-risk corrosion circuit in the petroleum and petrochemical industry under extreme working conditions.
Focusing on safety management for high-risk pipelines corrosion in extreme working conditions,this paper combines the algorithm of corrosion risk with the on-line monitoring technology of pipeline corrosion by RBI(Risk-Based Inspection)technology and the trace amounts ofγ-ray detection technology to realize the soft measurement to corrosion risk.Based on the Internet of things technology in industrial field,the paper puts forward the basic framework of on-line monitoring system to risk of pipeline corrosion under the extreme working conditions,and realizes the on-line monitoring to the risk of high-risk corrosion circuit in the petroleum and petrochemical industry under extreme working conditions.
引文
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[2]韩崇刚.远程腐蚀在线监测分析系统研究[D].北京:北京化工大学,2009.
[3]吕奎,孔益平,周宇,等.天然气管道风险分析及应急管理[J].安全与环境工程,2012,19(2):117-121.
[4]牛少蕾.RBI在压力管道系统风险管理中的应用研究[D].上海:华东理工大学,2014.
[5]Jovanovic A.Risk-based inspection and maintenance in power and process plants in Europe[J].Nuclear Engineering and Design,2003,226(2):165-182.
[6]赵东风,余春青,蔡振宇,等.基于风险的检测技术(RBI)在尿素合成装置中的应用[J].安全、健康和环境,2009,9(11):36-38.
[7]American Petroleum Institute.Risk-based Inspection Methodology:API RP 581-2016[S].3rd ed.Washington,DC:American Petroleum Institute(API),2016.
[8]American Petroleum Institute.Risk-based Inspection Methodology:API RP 581-2008[S].2nd ed.Washington,DC:American Petroleum Institute(API),2008.
[9]Perumal K E.Corrosion risk analysis,risk based inspection and a case study concerning a condensate pipeline[J].Procedia Engineering,2014,86:597-605.
[10]莫少明,李延渊,孟剑,等.基于风险的检测技术在炼油设备分析中的应用[J].安全、健康和环境,2004,4(7):33-38.
[11]陈学东,艾志斌,杨铁成,等.基于风险的检测(RBI)中以剩余寿命为基准的失效概率评价方法[J].安全分析,2006,23(5):1-5.
[12]张璐阳.压力容器风险定量评估方法API 581的改进研究[D].南充:西南石油大学,2014.
[13]宋云连,李树军,刘文白.结构可靠性分析方法AFOSM的进一步精确化[J].计算力学学报,2003,20(1):122-126.
[14]石超,张圣柱,罗艾民,等.基于可靠度理论的RBI修正模型研究[J].中国安全生产科学技术,2010,6(5):77-81.
[15]Vallejo R J V,Ong H G,Ismail M.Corrosion management practices applied in design and installation of submarine pipelines in high pressure high temperature(HPHT)gas production[C]//Corrosion2008.Houston:NACE International,2008:08418.