基于PLC和MCGS的感应加热工况监控系统设计
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摘要
针对感应加热工件淬火质量和生产过程安全问题,提出一种基于台达PLC和MCGS组态的感应加热工况监控系统解决方案。详述了感应加热工况监控系统的硬件设计、下位机PLC控制程序及MCGS组态软件设计。实现了工件淬火工序的时序与逻辑控制,并集控制、操作、显示、输出于一体,提高了感应加热工件淬火效率及生产过程的安全性,实现了工件淬火质量追踪,性能安全可靠,达到了设计目标。
Aiming at the induction heating workpiece quenching quality and the secure issue during yielding, a new solution based on the induction heating working condition of PLC and MCGS was proposed. The hardware design of induction heating working condition monitoring control system, PLC control program of the lower computer,and the design method of human-machine interface of upper computer were described in detail. The timing sequence and logic control of workpiece quenching working procedure were realized,and the control, operation, display and output were integrated, the safety of induction heating workpiece quenching efficiency and productive process was improved. The quality tracking of the workpiece is achieved, the performance is safe and reliable, so the design goal can be achieved.
Aiming at the induction heating workpiece quenching quality and the secure issue during yielding, a new solution based on the induction heating working condition of PLC and MCGS was proposed. The hardware design of induction heating working condition monitoring control system, PLC control program of the lower computer,and the design method of human-machine interface of upper computer were described in detail. The timing sequence and logic control of workpiece quenching working procedure were realized,and the control, operation, display and output were integrated, the safety of induction heating workpiece quenching efficiency and productive process was improved. The quality tracking of the workpiece is achieved, the performance is safe and reliable, so the design goal can be achieved.
引文
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[7] 闵育正,胡分员.数控淬火机床能量监控系统的技术开发[J].现代制造技术与装备,2014(5):53-55.MIN Y Z,HU F Y.Technology Development of Numerical Control Quenching Machine Tool Energy Monitoring System[J].Modern Manufacturing Technology and Equipment,2014(5):53-55.
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[9] 王华忠.工业控制系统及应用:PLC与组态软件[M].北京:机械工业出版社,2016.
[2] 张宗杰.感应热处理设备的自动化与智能化[J].金属加工(热加工),2014(3):10-11.
[3] 周坚,董庆伟,梁良.转盘轴承套圈感应加热间隙的自动跟踪控制[J].轴承,2014(5):19-23.ZHOU J,DONG Q W,LIANG L.Automatic Tracking Control of Induction Heating Clearance of Slewing Bearing Rings[J].Bearing,2014(5):19-23.
[4] 李崇崇,赵瑞瑞,史亚妮,等.转盘轴承齿圈连续中频感应淬火工艺[J].轴承,2013(7):27-29.
[5] 赵乃勤.热处理原理与工艺[M].北京:机械工业出版社,2012.
[6] 盛青山,董庆伟,冯佩佩,等.基于单片机的回转支承感应加热间隙自动跟踪系统设计[J].制造技术与机床,2016(9):54-58.SHENG Q S,DONG Q W,FENG P P,et al.Design for Rotary Bearing Clearance of Inductive Heating Automatic Tracking System Based on Microcomputer[J].Manufacturing Technology & Machine Tool,2016(9):54-58.
[7] 闵育正,胡分员.数控淬火机床能量监控系统的技术开发[J].现代制造技术与装备,2014(5):53-55.MIN Y Z,HU F Y.Technology Development of Numerical Control Quenching Machine Tool Energy Monitoring System[J].Modern Manufacturing Technology and Equipment,2014(5):53-55.
[8] 高静.基于MCGS的上位机监控系统设计与实现[J].太赫兹科学与电子信息学报,2014,12(2):299-303.GAO J.Host Computer Monitor and Control System Design and Realization Based on Monitor and Control Generated System[J].Journal of Terahertz Science and Electronic Information Technology,2014,12(2):299-303.
[9] 王华忠.工业控制系统及应用:PLC与组态软件[M].北京:机械工业出版社,2016.