连铸结晶器铜板表面涂镀层应用研究进展
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  • 英文篇名:Application Research Progress of Coatings on Copper Plate in Continuous Casting Mould
  • 作者:刘健健 ; 朱诚意 ; 李光强
  • 英文作者:LIU Jianjian;ZHU Chengyi;LI Guangqiang;The State Key Laboratory of Refractories and Metallurgy,Wuhan University of Science and Technology;Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan University of Science and Technology;
  • 关键词:结晶器涂层 ; 电镀 ; 热喷涂 ; 激光熔覆 ; 性能
  • 英文关键词:continuous casting mould coatings;;electroplating;;thermal spraying;;laser cladding;;properties
  • 中文刊名:CLDB
  • 英文刊名:Materials Reports
  • 机构:武汉科技大学省部共建耐火材料与冶金国家重点实验室;武汉科技大学钢铁冶金及资源利用省部共建教育部重点实验室;
  • 出版日期:2019-07-30
  • 出版单位:材料导报
  • 年:2019
  • 期:v.33
  • 语种:中文;
  • 页:CLDB201917002
  • 页数:8
  • CN:17
  • ISSN:50-1078/TB
  • 分类号:22-29
摘要
结晶器是钢厂连铸设备中最关键的部件,结晶器铜板质量直接影响连铸坯表面质量、连铸机作业率和连铸成本。结晶器铜板在使用过程中存在边缘磨损、宽面热裂纹、窄面收缩、腐蚀等问题。目前,对结晶器铜板研究的重点是采用合适的表面处理技术在铜板表面镀覆一种或几种材料,以获得特殊功能表面,在保证其导热性受镀层影响不大的情况下,获得与基体结合牢固、耐磨性好、抗热腐蚀性强的各种镀层,以改善铜板的表面性能、延长其使用寿命、提高连铸坯质量,从而达到降低浇铸吨钢成本的目的。高速连铸的发展对结晶器表面性能提出了更高的要求,电镀、化学镀、热喷涂和激光熔覆等表面改性技术在连铸结晶器上的应用可以提高铜板表面的耐腐蚀、耐磨损等问题。结晶器铜板镀层的发展先后经过Cr镀层、Ni镀层、Ni-Fe镀层、Ni-Co(Co-Ni)镀层,其中,Co-Ni合金镀层的高温硬度较高、热稳定性好、抗电化学腐蚀性能强,是结晶器铜板较理想的镀层,但Co成本高,硬度较高时镀层应力大,抗热交变性能差。因此,近年来研究者又不断应用新工艺和新材料开发不同的涂镀层以进一步提高结晶器铜板的表面性能。从合金镀层到复合镀层,从热喷涂层到激光熔覆涂层,涂、镀层的硬度和耐磨性得到进一步提高。涂、镀层主要以Ni、Co为基相,Si、Cr、Zr、W、P是常见硬质相,Al2O3、碳化物、硼化物等作为陶瓷相来增强涂、镀层的耐磨性。纳米材料可以减小涂层的晶粒尺寸,其在增强涂层的致密性、改善涂层的耐磨性能及导热性等方面表现出独特的优势,成为开发新型结晶器表面涂层材料的热点。耐磨、导热性好的纳米级陶瓷颗粒应用于结晶器表面是优化现有涂、镀层性能的重要举措,采用多层结构的涂、镀层有利于提高涂、镀层与基体的结合强度。此外,在结晶器不同部位应用不同的涂、镀层可有效延长结晶器的寿命。电镀和热喷涂层与基体主要呈机械结合,因其具有生产成本低、耐磨导热性能好而被广泛应用于生产现场。激光熔覆层与基体表面呈冶金结合,主要用于结晶器的表面修复。本文综述了电镀、热喷涂、激光熔覆工艺在结晶器表面处理中的应用现状,评价了不同制备工艺条件下获得的涂、镀层的耐磨机理和使用特点,指出了进一步提高结晶器铜板表面涂镀层性能的研究方向。
        The mould is the most critical component in the continuous casting machine in steelmaking plant. The quality of the mould copper plate directlyaffects the surface quality of the continuous casting slab,the operating rate and cost of continuous casting production. In the production,the mould copper plate mainly has problems of edge wear,wide surface hot crack,narrow surface shrinkage,corrosion. At present,the focus of research on mould copper plates is to adopt a suitable surface treatment technique to electroplate one or more materials on the surface of the copper plate to obtain a special functional surface. When the thermal conductivity of the mould is required not to be affected by the coatings,various coatings with strong bonding with the substrate,good wear resistance and strong thermal corrosion resistance are obtained to improve the surface properties of the copper plate,prolong the service life and improve the quality of the continuous casting slab,which leads to achieving the purpose of reducing the cost of casting steel.The development of high-speed continuous casting imposes higher requirements on the surface properties of the mould. Surface modification techniques such as electroplating,electroless plating,thermal spraying and laser cladding can be used to solve the problems of corrosion resistance and wear resistance of mould copper plate.The coatings of the mould copper plate were developed by Cr plating,Ni plating,Ni-Fe plating and Ni-Co( Co-Ni) coating. Co-Ni alloy coatings have high temperature hardness,good thermal stability and strong electrochemical corrosion resistance,which are ideal copper plate coatings for the mould copper plate,but the cost of Co is high,the plating stress is high when the hardness is high,and the heat exchange resistance is poor.Therefore,researchers have continuously applied new processes and materials to develop different coatings for further improving the surface properties of the mould copper plate in recent years. Coating materials change from alloy coatings to composite coatings,and preparation technology changes from thermal spray to laser cladding. The hardness and wear resistance of the coatings are further improved.The coatings mainly uses Ni and Co as the base phase,and Si,Cr,Zr,W,and P are common hard phases,and Al2 O3,carbide,boride,etc. are used as the ceramic phase to increase the wear resistance of the coatings. The nanomaterials can reduce the grain size of the coatings,and show unique advantages in increasing the bonding force of the coatings,improving the wear resistance and thermal conductivity of the coatings,which has become a research focus for the development of new mould surface coating materials.Using nano-scale ceramic particles with good wear resistance and thermal conductivity on the surface of the mould is an important measure to optimize the properties of the existing coatings. Using multi-layer structure is contribute to improve the bongding strength between the coatings and the substrate. In addition,it has been proved that apply different coatings on different parts of the mould can effectively prolong the life of the mould.The electroplating and thermal spraying coatings are mainly mechanical bonding with the substrate. Because of its low production cost and good wear-resistance and heat-conducting properties,they are widely used in industrial production. The laser cladding layers are metallurgical bonding with the surface of the substrate and they are mainly used for the surface repair of the mould. In this paper,the application status of electroplating,thermal spraying and laser cladding in the surface treatment on the mould is reviewed. The abrasion resistance and application characteristics of the coatings obtained under different preparation conditions are evaluated.Research directions of further improving the surface properties of copper plate in the continuous casting mould are proposed.
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