氮气弹簧密封件自动装配机的设计
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摘要
氮气弹簧作为新兴弹性元件,在汽车、电子、轻工、模具等行业中的应用日趋广泛。氮气弹簧的组装目前多采用手工装配,生产效率低,劳动强度大,装配工艺一致性差,难以满足日益增长的市场需求。本文依据氮气弹簧结构及装配工序,设计开发了一种氮气弹簧密封件自动装配机。进行了自动装配机总体方案设计,并对柱塞套随行夹具、润滑油自动喷涂机构以及C型环自动装配机构等关键机构的设计进行了详细的阐述。
As an emerging elastic element,nitrogen spring is widely used in the fields of automobile,electronics,light industry and mold.At present,the assembly of nitrogen springs is mostly assembled by hand,which has the disadvantages of low production efficiency,large labor intensity,poor consistency in assembly process and difficulty in meeting the growing market demand.In this paper,according to the nitrogen spring structure and assembly process,a nitrogen spring seal automatic assembly machine has been designed and developed.The design of the overall program of automatic assembly machine was carried out.The design of the key mechanisms such as plunger sleeve follower,automatic spraying mechanism of lubricating oil and C-ring automatic assembly mechanism were described in detail.
As an emerging elastic element,nitrogen spring is widely used in the fields of automobile,electronics,light industry and mold.At present,the assembly of nitrogen springs is mostly assembled by hand,which has the disadvantages of low production efficiency,large labor intensity,poor consistency in assembly process and difficulty in meeting the growing market demand.In this paper,according to the nitrogen spring structure and assembly process,a nitrogen spring seal automatic assembly machine has been designed and developed.The design of the overall program of automatic assembly machine was carried out.The design of the key mechanisms such as plunger sleeve follower,automatic spraying mechanism of lubricating oil and C-ring automatic assembly mechanism were described in detail.
引文
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[2]张明明.氮气弹簧若干关键件设计与性能分析[D].秦皇岛:燕山大学,2014:56-58.ZHANG Ming-ming.Several key nitrogen gas spring design and per formance analysis[D].Qinhuangdao:Yanshan University,2014:56-58.
[3]彭成允,黄伟九,陈康.模具用氮气弹簧的关键参数及密封结构[J].模具工程,2004(12):41-44.PENG Cheng-yun,HUANG Wei-jiu,CHEN Kang.Key Parameters and Seal Structure of Nitrogen Gas Spring for Mold[J].Mold Engineerin2004(12):41-44.
[4]徐志江,张罕妮,徐建苗,等.孔用钢丝挡圈的快速安装装置:200920118844.0[P].2009-04XU Zhi-jiang,ZHANG Han-ni,XU Jian-miao,et al.Rapid installation of steel wire retaining ring hole:200920118844.0[P].2009-04.
[5]陈意涵.陶瓷阀芯柔性自动化装配设备关键技术研究[D].浙江:浙江大学,2015:45-48.CHEN Yi-han.Ceramic valve flexible assembly automation equipment key technologies[D].Zhejiang:Zhejiang University,2015:45-48.
[6]ROSATI G,FACCIO M,CARLI A,et al.Fully flexible assembly systems(F-FAS):a new concept in flexible automation[J].Assembly Automation,2013,33(1):8-21.
[7]王占辉,邵金玉,何加亮.叉车起升液压缸半自动装配台的设计[J].液压气动与密封,2016,36(11):78-80.WANG Zhan-hui,SHAO Jin-yu,HE Jia-liang.Design of semiautomatic assembly platform of fork lift truck hydraulic cylinder[J].Journal o Hydraulic Pneumatics and Seals,2016,36(11):78-80.
[8]李治斌,张海洪,苏建良,等.汽车座椅滑道自动装配线自动注油机的设计[J].机械设计与制造,2010(9):25-27.LI Zhi-bin,ZHANG Hai-hong,SU Jian-liang,et al.Design of automatic seat oiling machine for auto seat slide[J].Journal of Mechanical Design and Manufacturing,2010(9):25-27.
[9]刘志刚,邬海龙,谢荣誉,等.金属屑压块机的设计研究[J].新型工业化,2016,6(11):53-57.LIU Zhi-gang,WU Hai-long,XIE Rong-yu,et al.The Design of Metal Scrap Briquetting Machine[J].The Journal of New Industrialization,2016,6(11):53-57.
[10]常镭民,马金虎.U型渠成型机的设计[J].新型工业化,2017,17(7):19-22.CHANG Lei-min,MA Jin-hu.Design of U-shaped Channel Forming Machine[J].The Journal of New Industrialization,2017,17(7):19-22.