面向数字孪生车间的三维可视化实时监控方法
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摘要
针对数字孪生车间的实时可视化监控难题,提出一种基于实时信息的生产车间三维可视化监控方法。分析了数字孪生车间与三维可视化实时监控之间的关系,提出一种多层次的三维可视化监控模式和实时数据驱动的虚拟车间运行模式。在此基础上,对基于实时信息的生产车间三维可视化实时监控方法4个关键实现技术,即虚拟车间几何建模、车间实时数据管理、车间多层次三维可视化监控和车间状态看板构建方法等进行了详细阐述。设计并开发了原型系统,通过实例验证了所提方法的有效性。
Aiming at the real-time visualization monitoring problem in digital twin workshop,a three-dimensional visualization monitoring method based on real-time information for workshop was proposed.The relationship between digital twin workshop and three-dimensional visualization real-time monitoring was analyzed.A multi-level three-dimensional visualization monitoring mode and a real-time data-driven virtualization workshop operation mode were proposed.On this basis,four key implementation technologies for real-time information-based 3Dreal-time visualization monitoring of workshop such as virtual workshop geometry modeling,workshop real-time data management,workshop multi-level 3Dvisualization monitoring and workshop state Kanban construction method were elaborated in detail.The prototype system was designed and developed,and the effectiveness of the proposed method was verified by apractical case study.
Aiming at the real-time visualization monitoring problem in digital twin workshop,a three-dimensional visualization monitoring method based on real-time information for workshop was proposed.The relationship between digital twin workshop and three-dimensional visualization real-time monitoring was analyzed.A multi-level three-dimensional visualization monitoring mode and a real-time data-driven virtualization workshop operation mode were proposed.On this basis,four key implementation technologies for real-time information-based 3Dreal-time visualization monitoring of workshop such as virtual workshop geometry modeling,workshop real-time data management,workshop multi-level 3Dvisualization monitoring and workshop state Kanban construction method were elaborated in detail.The prototype system was designed and developed,and the effectiveness of the proposed method was verified by apractical case study.
引文
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[2]ROSEN R,VON WICHERT G,LO G,et al.About the importance of autonomy and digital twinsfor the future ofmanufacturing[J].IFAC-PapersOnLine,2015,48(3):567-572.
[3]ZHAO Rongyong,ZHANG Hao,FAN Liuqun,et al.Research on relationship between digital factory and virtual manufacturing[J].Computer Integrated Manufacturing Systems,2004,10(S1):46-50,55(in Chinses).[赵荣泳,张浩,樊留群,等.数字化工厂与虚拟制造的关系研究[J].计算机集成制造技术,2004,10(S1):46-50,55.]
[4]NING Ruxin,LIU Jianhua,TANG Chengtong.Modeling and simulation technology in digital manufacturing[J].Chinese Journal of Mechanical Engineering,2006,42(7):132-137(in Chinese).[宁汝新,刘检华,唐承统.数字化制造中的建模与仿真技术[J].机械工程学报,2006,42(7):132-137.]
[5]BI Z,WANG G,XU L.A visualization platform for internet of things in manufacturing applications[J].Internet Research,2016,26(2):377-401.
[6]FERRER G,HEATH S K,DEW N.An RFID application in large job shop remanufacturing operations[J].International Journal of Production Economics,2011,133(2):612-621.
[7]CAO Wei,JIANG Pingyu,JIANG Kaiyong,et al.Radio frequency identification-based real-time data collecting and visual monitoring for discrete manufacturing workshop[J].Computer Integrated Manufacturing Systems,2017,23(2):273-284(in Chinese).[曹伟,江平宇,江开勇,等.基于RFID技术的离散制造车间实时数据采集和可视化监控方法[J].计算机集成制造技术,2017,23(2):273-284.]
[8]HUANG Y,WILLIAMS B C,ZHENG L.Reactive,modelbased monitoring in RFID-enabled manufacturing[J].Computers in Industry,2011,62(8/9):811-819.
[9]HU J W,LEWIS F L,GAN O P,et al.Discrete-event shopfloor monitoring system in RFID-enabled manufacturing[J].IEEE Transactions on Industrial Electronics,2014,61(12):7083-7091.
[10]ZHANG Cunji,YAO Xifan,ZHANG Jianming.Reai-time monitoring of workpieces based on RFID and CEP for manufacturing workshop[J].Journal of Hunan University:Natural Science,2017,44(4):38-45(in Chinese).[张存吉,姚锡凡,张剑铭.制造车间基于RFID与CEP的工件实时监测[J].湖南大学学报:自然科学版,2017,44(4):38-45.]
[11]TANG Renzhong,HU Luoke,ZHOU Bang,et al.Logistics status analysis of work-in-process in the workshop based on RFID technology[J].Computer Integrated Manufacturing Systems,2014,20(1):45-54(in Chinese).[唐任仲,胡罗克,周邦,等.基于无线射频识别技术的车间在制品物流状态分析[J].计算机集成制造系统,2014,20(1):45-54.]
[12]ZHANG Y,WANG W,WU N,et al.IoT-enabled real-time production performance analysis and exception diagnosis model[J].IEEE Transactions on Automation Science and Engineering,2016,13(3):1318-1332.
[13]LIU Mingzhou,WANG Qiang,LING Lin.Research and implementation of workshop operation dashboard based on realtime information driven[J].Computer Integrated Manufacturing Systems,2015,21(8):2052-2062(in Chinese).[刘明周,王强,凌琳.基于实时信息驱动的生产车间运行驾驶舱研究及实现[J].计算机集成制造系统,2015,21(8):2052-2062.]
[14]LI Zhangjin,LIU Jianhua,TANG Chengtong,et al.Realization and application of electronic Kanban system for discrete assembly process of complex product[J].Computer Integrated Manufacturing Systems,2014,20(2):313-325(in Chinese).[李章锦,刘检华,唐承统,等.面向复杂产品离散装配过程的电子看板系统实现及应用[J].计算机集成制造系统,2014,20(2):313-325.]
[15]YE Jianhui,LIU Shaoli,LIU Jianhua,et al.On-site monitoring technology of complex product assembly workshop based on process[J].Computer Integrated Manufacturing Systems,2017,23(7):1469-1480(in Chinese).[叶剑辉,刘少丽,刘检华,等.基于流程的复杂产品装配车间现场监控技术[J].计算机集成制造系统,2017,23(7):1469-1480.]
[16]MORI M,FUJISHIMA M.Remote monitoring and maintenance system for CNC machine tools[J].Procedia CIRP,2013,12:7-12.
[17]KUTS V,E.MODINI G,TERKAJ W,et al.Exploiting factory telemetry to support virtual reality simulation in robotics cell[C]//Proceedings of the International Conference on Augmented Reality,Virtual Reality and Computer Graphics.Berlin,Germany:Springer-Verlag,2017:212-221.
[18]FAWAZ K,MERZOUKI R,OULD-BOUAMAMA B.Model based real time monitoring for collision detection of an industrial robot[J].Mechatronics,2009,19(5):695-704.
[19]ZHANG Ying,FEI Minrui.Design and principle of 3Dvisualization virtual field monitor environment[J].Journal of Shanghai Jiaotong University,2002,36(S1):12-14,24(in Chinese).[张颖,费敏锐.三维可视化虚拟现场监控环境的设计及机理[J].上海交通大学学报,2002,36(S1):12-14,24.]
[20]YIN Chao,ZHANG Fei,LI Xiaobin,et al.Visualization dynamic monitoring system of production execution for multivariety and small-batch job shop[J].Computer Integrated Manufacturing Systems,2013,19(1):46-54(in Chinese).[尹超,张飞,李孝斌,等.多品种小批量机加车间生产任务执行情况可视化动态监控系统[J].计算机集成制造系统,2013,19(1):46-54.]
[21]JIANG Kang,KE Rong,ZHAO Xiaoyong,et al.Study on virtual monitoring system for digital workshop[J].Aeronautical Manufacturing Technology,2016(20):97-100,104(in Chinese).[姜康,柯榕,赵小勇,等.数字化车间虚拟监控系统研究[J].航空制造技术,2016(20):97-100,104.]
[22]HUTABARAT W,OYEKAN J,TURNER C,et al.Combining virtual reality enabled simulation with 3D scanning technologies towards smart manufacturing[C]//Proceedings of 2016 Winter Simulation Conference.Washington,D.C.,USA:IEEE,2017:2774-2785.
[23]TAO Fei,ZHANG Meng,CHENG Jiangfeng,et al.Digital twin workshop:a new paradigm for future workshop[J].Computer Integrated Manufacturing Systems,2017,23(1):1-9(in Chinese).[陶飞,张萌,程江峰,等.数字孪生车间---一种未来车间运行新模式[J].计算机集成制造系统,2017,23(1):1-9.]
[24]TAO Fei,CHENG Ying,CHENG Jiangfeng,et al.Theories and technologies for cyber-physical fusion in digital twin workshop[J].Computer Integrated Manufacturing Systems,2017,23(8):1603-1611(in Chinese).[陶飞,程颖,程江峰,等.数字孪生车间信息物理融合理论与技术[J].计算机集成制造系统,2017,23(8):1603-1611.]
[25]ZHANG H,LIU Q,CHEN X,et al.A digital twin-based approach for designing and multi-objective optimization of hollow glassproduction line[J].IEEE Access,2017,5:26901-26911.