单颗磨粒磨削仿真研究进展
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摘要
概述了传统磨削仿真的基本方法及发展过程,总结了磨粒模型和工件模型的研究现状,具体分析了有限元法、光滑流体粒子动力学法、分子动力学法以及综合仿真方法等应用于单颗磨粒磨削材料的去除机理、成屑机理、工件表面质量以及磨粒磨损等仿真中的研究现状,最后阐述了各类仿真方法的局限性,并提出了单颗磨粒磨削仿真进一步的发展前景。
The basic methods and development process of traditional grinding simulation,as well as the research status of the abrasive model and the workpiece model are summarized.The research status of finite element method,smoothed particle hydrodynamics method,molecular dynamics method and comprehensive method are analyzed in detail,which is applied on the single abrasive grain grinding for the material removal mechanism,chip formation mechanism,workpiece surface quality and abrasive wear.Finally,the limitations of the simulation methods are expounded,and the development trend of single abrasive grinding simulation is put forward.
The basic methods and development process of traditional grinding simulation,as well as the research status of the abrasive model and the workpiece model are summarized.The research status of finite element method,smoothed particle hydrodynamics method,molecular dynamics method and comprehensive method are analyzed in detail,which is applied on the single abrasive grain grinding for the material removal mechanism,chip formation mechanism,workpiece surface quality and abrasive wear.Finally,the limitations of the simulation methods are expounded,and the development trend of single abrasive grinding simulation is put forward.
引文
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[19]王艳,王帅,刘建国,等.基于SPH方法单颗粒磨削TC4动态过程模拟研究[J].系统仿真学报,2015,27(11):2865-2875.
[20]宿崇.虚拟磨削关键理论及其技术的研究[D].东北大学,2009.
[21]林滨,吴辉,于思远,等.纳米磨削过程中加工表面形成与材料去除机理的分子动力学仿真[J].纳米技术与精密工程,2004,2(2):136-140.
[22]殷开梁.分子动力学模拟的若干基础应用和理论[D].浙江大学,2006.
[23]韩雪松.超精密切削技术的多尺度数值模拟研究[D].天津大学,2004.
[24]宿崇,许立,刘元伟.基于SPH法的CBN磨粒切削过程数值模拟[J].中国机械工程,2013,24(5):667-671.
[25]王君明,叶人珍,汤漾平,等.单颗磨粒的平面磨削三维动态有限元仿真[J].金刚石与磨料磨具工程,2009(5):41-45.
[26]李巾锭,任成祖,吕哲,等.单颗粒金刚石平面磨削C/Si C复合材料的有限元仿真[J].材料科学与工程学报,2014,32(5):686-689+715.
[27]余剑武,刘智康,吴耀,等.单颗粒磨削合金钢20Cr Mo磨削力仿真[J].机械设计与研究,2016,32(3):110-113.
[28]刘伟,邓朝晖,万林林,等.单颗金刚石磨粒切削氮化硅陶瓷仿真与试验研究[J].机械工程学报,2015,51(21):192-198.
[29]FANG L,CEN Q H,SUN K,et al.FEM computation of groove ridge and monte carlo simulation in two-body abrasive wear[J].Wear,2005,258:265-274.
[30]邓朝晖,赵小雨,刘伟,等.基于球切多面体和光密度的砂轮建模与测量[J].机械工程学报,2016,52(21):190-197.
[31]刘晓初,陈凡,赵传,等.基于Deform-3D单颗磨粒切削仿真与研究[J].机械设计与制造,2016(10):69-73.
[32]张明,傅蔡安.基于Deform-2D的单颗磨粒磨削过程的有限元分析[J].工具技术,2010,44(10):38-43.
[33]JOHNSON G R,COOK W H.A constitutive model and data for metals subjected to large strains,high strain rates and high temperatures[C].1983.
[34]ZERILLI F J,ARMSTRONG R W.Description of tantalum deformation behavior by dislocation mechanics based constitutive relations[J].Journal of Applied Physics,1990,68(4):1580-1591.
[35]MILLER A K.Unifiedconstitutive equations for creep and plasticity[M].World Publishing Corp.1989:53-69.
[36]HUANG S,KHAN A S.Modeling the mechanical behaviour of 1100-0 aluminum at different strain rates by the bodner-partom model[J].International Journal of Plasticity,1992,8(5):501-517.
[37]周柏卓,聂景旭,杨士杰.正交各向异性材料粘塑性损伤统一本构关系研究[J].航空动力学报,1999,14(4):357-360.
[38]刘智康.单颗CBN磨粒磨削合金渗碳钢20Cr Mo的机理研究[D].湖南大学,2016.
[39]MI Y,CRISFIELD M A,DAVIES G A O,et al.Progressive delamination using interface elements[J].Journal of Composite Materials,1998,32(14):367-386.
[40]LAMBERT A P T M J.Numericalsimulation of ballistic impacts on ceramic material[D].Nederland:Eindhoven University of Technology,2007.
[41]杜振良,林建中,卞真玉.基于SPH方法的单颗金刚石磨粒磨削光学玻璃数值仿真[J].组合机床与自动化加工技术,2015(9):31-33,37.
[42]刘晓初,陈凡,代东波,等.基于数理统计模型CBN砂轮磨削力的仿真与试验[J].工具技术,2016,50(4):17-23.
[43]SIEBRECHT T,BIERMANN D,LUDWIG H,et al.Simulation ofgrinding processes using finite element analysis and geometric simulation of individual grains[J].Production Engineering,2014,8(3):345-353.
[44]齐尉华,李蓓智,朱大虎,等.基于单颗磨粒玻璃磨削机理的仿真研究[J].工具技术,2009,43(9):17-20.
[45]言兰,姜峰,融亦鸣.基于数值仿真技术的单颗磨粒切削机理[J].机械工程学报,2012,48(11):172-182.
[46]霍文国,丁元法,蔡兰蓉,等.基于单颗磨粒切削的钛合金磨削过程仿真研究[J].金刚石与磨料磨具工程,2015,3(35):17-22.
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