组分调制多层膜及其合金化制备抗高温氧化镀层研究进展
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摘要
介绍了组分调制多层膜的结构特征、超常性能及其制备方法。总结了多层膜合金化法,并对其合金化程度影响因素进行了分析。对抗高温氧化合金、抗高温氧化合金的镀层进行了介绍并对组分调制多层膜合金化制备抗高温氧化合金镀层的优越性和可行性进行了分析。最后对抗高温氧化合金的发展进行了展望。
The structural schemes, superior performance and its preparation methods of compositionally modulated multilayer films(CMMF)were introduced. The alloying methods for CMMF were concluded. The alloying influencing factors of the multilayers were revealed. The high-temperature oxidation resistance alloy, high-temperature oxidation resistance alloy coating were introduced, and the superiority and feasibility of high-temperature oxidation-resistant alloy coatings prepared by using the alloying of compositionally modulated multilayer films were analyzed. At last, the development of high-temperature oxidation resistance alloy was looked forward.
The structural schemes, superior performance and its preparation methods of compositionally modulated multilayer films(CMMF)were introduced. The alloying methods for CMMF were concluded. The alloying influencing factors of the multilayers were revealed. The high-temperature oxidation resistance alloy, high-temperature oxidation resistance alloy coating were introduced, and the superiority and feasibility of high-temperature oxidation-resistant alloy coatings prepared by using the alloying of compositionally modulated multilayer films were analyzed. At last, the development of high-temperature oxidation resistance alloy was looked forward.
引文
[1] Farzaneh M A, Raeissi K, Golozar M A.Effect of current density on deposition process and properties of nanocrystalline Ni-Co-W alloy coatings[J].Journal of Alloys&Compounds,2010,489(2):488-492.
[2] Dong G, Yan B, Deng Q, et al.Effect of Niobium on the Microstructure and Wear Resistance of Nickel-Based Alloy Coating by Laser Cladding[J].Rare Metal Materials&Engineering,2011,40(6):973-977.
[3] Su F H, Huang P.Microstructure and tribological property of nanocrystalline Co-W alloy coating produced by dual-pulse electrodeposition[J].Materials Chemistry&Physics,2012,134(1):350-359.
[4]魏向军,徐清,王天民,等.周期性多层膜合金化制取的TiNi形状记忆薄膜的室温微结构特征[J].物理学报,2006,55(3):1508-1511.
[5]骆立立,费敬银,王磊,等.组分调制Cu/Ni多层膜的合金化及其合金化镀层的耐蚀特性[J].中国腐蚀与防护学报,2014,34(6):523-531.
[6] Luo L, Li X, Fei J.Magnetic properties of Ni-Fe alloy coatings prepared by alloying Ni/Fe multilayer films[J].Surface Engineering,2015,31(9):679-684.
[7]徐峰,吕忆农,谢燕,等.电化学法制备组分调制纳米多层膜的研究现状[J].腐蚀科学与防护技术,2008,20(1):32-34.
[8]张英杰,苏玉华,范云鹰.电沉积金属多层膜的研究现状[J].材料保护,2007,40(8):53-58.
[9] Koehler J S.Attempt to design a strong solid[J].Physical Review B,1970,2(2):547-551.
[10] Gabe D R, Green W A.The mathematical modelling of CMA multilayered coatings[J].Surface&Coatings Technology,1998,105(3):195-201.
[11] Stoudt M R, Cammarata R C, Ricker R E.Suppression of fatigue cracking with nanometer-scale multilayered coatings[J].Scripta Materialia,2000,43(6):491-496.
[12] Zhu X Y, Liu X J, Zong R L, et al.Microstructure and mechanical properties of nanoscale Cu/Ni multilayers[J].Materials Science&Engineering A,2010,527(4):1243-1248.
[13] Tench D, White J.Enhanced tensile strength for electrodeposited nickel-copper multilayer composites[J].Metallurgical and Materials Transactions A,1984,15(11):2039-2040.
[14] Zhu X Y, Liu X J, Fei Z, et al.Microstructure and nanoindentation hardness of Ag/Fe multilayers[J].Transactions of Nonferrous Metals Society of China,2010,20(1):110-114.
[15]王尧,朱晓莹,杜军,等.不同退火温度下Cu/Ni纳米多层膜的结构与力学性能稳定性[J].中国表面工程,2016,29(3):14-19.
[16] Yang Z, Wang J.Orientation-dependent hardness in as-deposited and low-temperature annealed Ti/Ni multilayer thin films[J].Journal of Applied Mechanics,2015,82(1):1008-1016.
[17] Jensen J D, Gabe D R, Wilcox G D.The practical realisation of zinc-iron CMA coatings[J].Surface&Coatings Technology,1998,105:240-250.
[18] Bahrololoom M E, Gabe D R, Wilcox G D.Microstructure,morphology and corrosion resistance of electrodeposited zinc-cobalt compositionally modulated alloy multilayer coatings[J].Transactions of the Institute of Metal Finishing,2004,82(1):51-58.
[19] Rahsepar M, Bahrololoom M E.Corrosion study of Ni/Zn compositionally modulated multilayer coatings using electrochemical impedance spectroscopy[J].Corrosion Science,2009,51(11):2537-2543.
[20] Fei J Y, Wilcox G D.Electrodeposition of zinc-nickel compositionally modulated multilayer coatings and their corrosion behaviours[J].Surface&Coatings Technology,2006,200(11):3533-3539.
[21] Pellicer E, Varea A, PanéS, et al.A comparison between fine-grained and nanocrystalline electrodeposited Cu-Ni films.Insights on mechanical and corrosion performance[J].Surface&Coatings Technology,2011,205(23/24):5285-5293.
[22] Etminanfar M R, Sohi M H.Corrosion resistance of multilayer coatings of nanolayered Cr/Ni electrodeposited from Cr(III)-Ni(II)bath[J].Thin Solid Films,2012,520(16):5322-5327.
[23] Baibich M N, Broto J M, Fert A, et al.Giant magnetoresistance of(001)Fe/(001)Cr magnetic superlattices[J].Physical Review Letters,1988,61(21):2472-2475.
[24] Gomez E, Labarta A, Llorente A, et al.Characterisation of cobalt/copper multilayers obtained by electrodeposition[J].Surface&Coatings Technology,2002,153(2/3):261-266.
[25]姚素薇,赵瑾,王宏智,等.超晶格多层膜的电化学制备、表征及其GMR特性的研究[J].物理化学学报,2003,19(10):892-895.
[26]吴海霞,姚素薇.纳米金属多层膜的巨磁电阻效应[J].电镀与涂饰,2004,23(3):26-29.
[27]喻敬贤,陈永言.纳米金属多层膜的电化学制备与性能研究的现状[J].材料保护,1997,30(7):1-3.
[28]陈晖,周细应,言智.气相沉积法的薄膜制备研究[J].上海工程技术大学学报,2010,24(2):167-172.
[29] Tench D M, White J T.Considerations in electrodeposition of compositionally modulated alloys[J].Journal of the Electrochemical Society,1990,137:3061-3066.
[30]刘新院,郝建军.电化学法制备多层膜的研究进展[J].电镀与精饰,2011,33(1):20-23.
[31] Ebrahimi F, Liscano A J.Microstructure/mechanical properties relationship in electrodeposited Ni/Cu nanolaminates[J].Materials Science&Engineering A,2001,301(1):23-34.
[32] Lakatos V M, MikóA, Varga L K, et al.Electrodeposited magnetic multi-nano-layers[J].Corrosion Science,2005,47(3):681-693.
[33] Yahalom J, Zadok O.Formation of composition-modulated alloys by electrodeposition[J].Journal of Materials Science,1987,22(2):499-503.
[34]刘智恩.材料科学基础M].西安:西北工业大学出版社,2003.
[35]黄继华.金属及合金中的扩散[M].北京:冶金工业出版社,1996.
[36]张雷,孟亮.合金元素对Cu-Ag合金组织、力学性能和电学性能的影响[J].中国有色金属学报,2002,12(6):1218-1223.
[37]王炳英,余俊,牛庆玮,等.稀土元素对电沉积Ni-W镀层组织结构的影响[J].热加工工艺,2014,43(20):93-95.
[38]许伟长,戴品强,郑耀东.钴含量对电沉积纳米晶镍钴合金组织与力学性能的影响[J].中国有色金属学报,2010,20(1):92-99.
[39]刘峰,范宏训.电弧喷涂工艺对Zn-Cu合金制模涂层性能的影响[J].特种铸造及有色合金,2015,35(12):1248-1250.
[40] Feng Q, Li T, Teng H, et al.Investigation on the corrosion and oxidation resistance of Ni-Al2O3nano-composite coatings prepared by sediment co-deposition[J].Metal Finishing,2008,202(17):4137-4144.
[41] Girolamo G D, Brentari A, Blasi C, et al.High-temperature oxidation and oxide scale formation in plasma-sprayed CoNiCrAlYRe coatings[J].Metallurgical&Materials Transactions A,2014,45(12):5362-5370.
[42]颜鸣皋,陈学印.镍基高温合金的强化[J].金属学报,1964,7(3):307-321.
[43]邵卫东,童潮山,庄伟.新型钴基高温合金成分设计及其组织与性能[J].机械工程材料,2005,29(9):41-44.
[44]王建国,任朋立,张周科,等.我国高温合金的发展及前景[J].热加工工艺,2016,45(4):13-14.
[45]李学锋.铬含量对镍基合金涂层高温氧化行为的影响机理[J].表面技术,2004,33(6):37-39.
[46]贺定勇,王晓芳,崔丽,等.铬含量对铁基涂层抗高温氧化性能的影响[J].材料工程,2009(8):24-27.
[47] Zheng H, Lu S, Zhu J,et al.Effect of Al additions on the oxidation behavior of Laves phase Nb Cr alloys at 1373 K and1473 K[J].International Journal of Refractory Metals&Hard Materials,2009,27(3):659-663.
[48] Gorr B, Wang L, Burk S, et al.High-temperature oxidation behavior of Mo-Si-B-based and Co-Re-Cr-based alloys[J].Intermetallics,2014,48(12):34-43.
[49] Xu Y T, Xia T D, Yan J Q, et al.Effect of alloying elements on oxidation behavior of Co-Al-W alloys at high temperature[J].Chinese Journal of Nonferrous Metals,2010,20(11):2168-2177.
[50]李亚敏,刘洪军,刘杰,等.Al和Co对K4169合金950℃高温氧化行为的影响[J].材料热处理学报,2011,32(6):114-118.
[51]毕中南,董建新,张麦仓,等.Ni-Cr-Al合金中Cr、Al含量对热加工性的影响[J].稀有金属材料与工程,2010,39(11):61-65.
[52]王允实,王素坤,张顺南,等.某些合金元素对一种Ni-Fe-Cr基高温合金的力学性能的影响[J].金属学报,1979,15(2):187-196.
[2] Dong G, Yan B, Deng Q, et al.Effect of Niobium on the Microstructure and Wear Resistance of Nickel-Based Alloy Coating by Laser Cladding[J].Rare Metal Materials&Engineering,2011,40(6):973-977.
[3] Su F H, Huang P.Microstructure and tribological property of nanocrystalline Co-W alloy coating produced by dual-pulse electrodeposition[J].Materials Chemistry&Physics,2012,134(1):350-359.
[4]魏向军,徐清,王天民,等.周期性多层膜合金化制取的TiNi形状记忆薄膜的室温微结构特征[J].物理学报,2006,55(3):1508-1511.
[5]骆立立,费敬银,王磊,等.组分调制Cu/Ni多层膜的合金化及其合金化镀层的耐蚀特性[J].中国腐蚀与防护学报,2014,34(6):523-531.
[6] Luo L, Li X, Fei J.Magnetic properties of Ni-Fe alloy coatings prepared by alloying Ni/Fe multilayer films[J].Surface Engineering,2015,31(9):679-684.
[7]徐峰,吕忆农,谢燕,等.电化学法制备组分调制纳米多层膜的研究现状[J].腐蚀科学与防护技术,2008,20(1):32-34.
[8]张英杰,苏玉华,范云鹰.电沉积金属多层膜的研究现状[J].材料保护,2007,40(8):53-58.
[9] Koehler J S.Attempt to design a strong solid[J].Physical Review B,1970,2(2):547-551.
[10] Gabe D R, Green W A.The mathematical modelling of CMA multilayered coatings[J].Surface&Coatings Technology,1998,105(3):195-201.
[11] Stoudt M R, Cammarata R C, Ricker R E.Suppression of fatigue cracking with nanometer-scale multilayered coatings[J].Scripta Materialia,2000,43(6):491-496.
[12] Zhu X Y, Liu X J, Zong R L, et al.Microstructure and mechanical properties of nanoscale Cu/Ni multilayers[J].Materials Science&Engineering A,2010,527(4):1243-1248.
[13] Tench D, White J.Enhanced tensile strength for electrodeposited nickel-copper multilayer composites[J].Metallurgical and Materials Transactions A,1984,15(11):2039-2040.
[14] Zhu X Y, Liu X J, Fei Z, et al.Microstructure and nanoindentation hardness of Ag/Fe multilayers[J].Transactions of Nonferrous Metals Society of China,2010,20(1):110-114.
[15]王尧,朱晓莹,杜军,等.不同退火温度下Cu/Ni纳米多层膜的结构与力学性能稳定性[J].中国表面工程,2016,29(3):14-19.
[16] Yang Z, Wang J.Orientation-dependent hardness in as-deposited and low-temperature annealed Ti/Ni multilayer thin films[J].Journal of Applied Mechanics,2015,82(1):1008-1016.
[17] Jensen J D, Gabe D R, Wilcox G D.The practical realisation of zinc-iron CMA coatings[J].Surface&Coatings Technology,1998,105:240-250.
[18] Bahrololoom M E, Gabe D R, Wilcox G D.Microstructure,morphology and corrosion resistance of electrodeposited zinc-cobalt compositionally modulated alloy multilayer coatings[J].Transactions of the Institute of Metal Finishing,2004,82(1):51-58.
[19] Rahsepar M, Bahrololoom M E.Corrosion study of Ni/Zn compositionally modulated multilayer coatings using electrochemical impedance spectroscopy[J].Corrosion Science,2009,51(11):2537-2543.
[20] Fei J Y, Wilcox G D.Electrodeposition of zinc-nickel compositionally modulated multilayer coatings and their corrosion behaviours[J].Surface&Coatings Technology,2006,200(11):3533-3539.
[21] Pellicer E, Varea A, PanéS, et al.A comparison between fine-grained and nanocrystalline electrodeposited Cu-Ni films.Insights on mechanical and corrosion performance[J].Surface&Coatings Technology,2011,205(23/24):5285-5293.
[22] Etminanfar M R, Sohi M H.Corrosion resistance of multilayer coatings of nanolayered Cr/Ni electrodeposited from Cr(III)-Ni(II)bath[J].Thin Solid Films,2012,520(16):5322-5327.
[23] Baibich M N, Broto J M, Fert A, et al.Giant magnetoresistance of(001)Fe/(001)Cr magnetic superlattices[J].Physical Review Letters,1988,61(21):2472-2475.
[24] Gomez E, Labarta A, Llorente A, et al.Characterisation of cobalt/copper multilayers obtained by electrodeposition[J].Surface&Coatings Technology,2002,153(2/3):261-266.
[25]姚素薇,赵瑾,王宏智,等.超晶格多层膜的电化学制备、表征及其GMR特性的研究[J].物理化学学报,2003,19(10):892-895.
[26]吴海霞,姚素薇.纳米金属多层膜的巨磁电阻效应[J].电镀与涂饰,2004,23(3):26-29.
[27]喻敬贤,陈永言.纳米金属多层膜的电化学制备与性能研究的现状[J].材料保护,1997,30(7):1-3.
[28]陈晖,周细应,言智.气相沉积法的薄膜制备研究[J].上海工程技术大学学报,2010,24(2):167-172.
[29] Tench D M, White J T.Considerations in electrodeposition of compositionally modulated alloys[J].Journal of the Electrochemical Society,1990,137:3061-3066.
[30]刘新院,郝建军.电化学法制备多层膜的研究进展[J].电镀与精饰,2011,33(1):20-23.
[31] Ebrahimi F, Liscano A J.Microstructure/mechanical properties relationship in electrodeposited Ni/Cu nanolaminates[J].Materials Science&Engineering A,2001,301(1):23-34.
[32] Lakatos V M, MikóA, Varga L K, et al.Electrodeposited magnetic multi-nano-layers[J].Corrosion Science,2005,47(3):681-693.
[33] Yahalom J, Zadok O.Formation of composition-modulated alloys by electrodeposition[J].Journal of Materials Science,1987,22(2):499-503.
[34]刘智恩.材料科学基础M].西安:西北工业大学出版社,2003.
[35]黄继华.金属及合金中的扩散[M].北京:冶金工业出版社,1996.
[36]张雷,孟亮.合金元素对Cu-Ag合金组织、力学性能和电学性能的影响[J].中国有色金属学报,2002,12(6):1218-1223.
[37]王炳英,余俊,牛庆玮,等.稀土元素对电沉积Ni-W镀层组织结构的影响[J].热加工工艺,2014,43(20):93-95.
[38]许伟长,戴品强,郑耀东.钴含量对电沉积纳米晶镍钴合金组织与力学性能的影响[J].中国有色金属学报,2010,20(1):92-99.
[39]刘峰,范宏训.电弧喷涂工艺对Zn-Cu合金制模涂层性能的影响[J].特种铸造及有色合金,2015,35(12):1248-1250.
[40] Feng Q, Li T, Teng H, et al.Investigation on the corrosion and oxidation resistance of Ni-Al2O3nano-composite coatings prepared by sediment co-deposition[J].Metal Finishing,2008,202(17):4137-4144.
[41] Girolamo G D, Brentari A, Blasi C, et al.High-temperature oxidation and oxide scale formation in plasma-sprayed CoNiCrAlYRe coatings[J].Metallurgical&Materials Transactions A,2014,45(12):5362-5370.
[42]颜鸣皋,陈学印.镍基高温合金的强化[J].金属学报,1964,7(3):307-321.
[43]邵卫东,童潮山,庄伟.新型钴基高温合金成分设计及其组织与性能[J].机械工程材料,2005,29(9):41-44.
[44]王建国,任朋立,张周科,等.我国高温合金的发展及前景[J].热加工工艺,2016,45(4):13-14.
[45]李学锋.铬含量对镍基合金涂层高温氧化行为的影响机理[J].表面技术,2004,33(6):37-39.
[46]贺定勇,王晓芳,崔丽,等.铬含量对铁基涂层抗高温氧化性能的影响[J].材料工程,2009(8):24-27.
[47] Zheng H, Lu S, Zhu J,et al.Effect of Al additions on the oxidation behavior of Laves phase Nb Cr alloys at 1373 K and1473 K[J].International Journal of Refractory Metals&Hard Materials,2009,27(3):659-663.
[48] Gorr B, Wang L, Burk S, et al.High-temperature oxidation behavior of Mo-Si-B-based and Co-Re-Cr-based alloys[J].Intermetallics,2014,48(12):34-43.
[49] Xu Y T, Xia T D, Yan J Q, et al.Effect of alloying elements on oxidation behavior of Co-Al-W alloys at high temperature[J].Chinese Journal of Nonferrous Metals,2010,20(11):2168-2177.
[50]李亚敏,刘洪军,刘杰,等.Al和Co对K4169合金950℃高温氧化行为的影响[J].材料热处理学报,2011,32(6):114-118.
[51]毕中南,董建新,张麦仓,等.Ni-Cr-Al合金中Cr、Al含量对热加工性的影响[J].稀有金属材料与工程,2010,39(11):61-65.
[52]王允实,王素坤,张顺南,等.某些合金元素对一种Ni-Fe-Cr基高温合金的力学性能的影响[J].金属学报,1979,15(2):187-196.