棉花加工中机械与气力清理综述
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摘要
综述国内外棉花加工中机械式清理和气力清理的研究现状和发展趋势。分析机械式清理、气力清理、气力-机械力协同清理几种方式的优势与劣势。指出机械式清理的清理效率较气力清理的高,清理效率和自动化程度的提高是其重点研究方向,而气力、气力-机械力协同清理方式尽管清理效率较低,但对棉纤维无损伤,具有良好的发展前景。提出对气力、气力-机械力协同清理机理,以及相关的气固耦合理论、棉纤维和杂质耦合理论、棉纤维和杂质的柔性体建模等进行深入研究,建立理论支撑,气力清理设备的研发和改进才能高效有序地进行。
This paper reviews the research status and development trends of mechanical cleaning and pneumatic cleaning in cotton processing,and analyzes the advantages and disadvantages of several cleaning ways. It is pointed that how to improve the removing efficiency and the degree of automation is the key research direction,and that the removing efficiency of mechanical cleaning is higher than that of pneumatic cleaning. However,the synergistic cleaning of pneumatic cleaning and pneumatic-mechanical ways has good prospects because of its cleaning without damages. We propose that only after the cleaning mechanisms and the coupling theories are further investigated,can the research and development of pneumatic cleaning equipment be done in an orderly and efficient way.
This paper reviews the research status and development trends of mechanical cleaning and pneumatic cleaning in cotton processing,and analyzes the advantages and disadvantages of several cleaning ways. It is pointed that how to improve the removing efficiency and the degree of automation is the key research direction,and that the removing efficiency of mechanical cleaning is higher than that of pneumatic cleaning. However,the synergistic cleaning of pneumatic cleaning and pneumatic-mechanical ways has good prospects because of its cleaning without damages. We propose that only after the cleaning mechanisms and the coupling theories are further investigated,can the research and development of pneumatic cleaning equipment be done in an orderly and efficient way.
引文
[1]许刚.棉花加工智能化关键技术研究[D].济南:山东大学机械工程学院,2009.
[2]刘燕.我国棉花加工技术发展概述[J].中国棉花加工,2010(1):20-21.
[3]ANTHONY W S.Methods to reduce lint cleaner waste and damage[J].Transactions of the American Society of Agricultural Engineers,2000,43(2):221-229.
[4]苗才华,郝桂兰,翟鸿鹄.轧花机轧花部影响棉纤维原生品质的研究[J].中国棉花加工,2013(5):32-33.
[5]李孝华.棉花加工对棉纤维原生品质影响分析[J].中国棉花加工,2013(4):27-28.
[6]魏娟,高世江,夏强.棉花加工与除杂[J].中国棉花加工,2006(3):25-29.
[7]陈玉辉,彭根旺.影响籽棉清理机清杂效率的因素[J].中国棉花加工,2008(6):7-9.
[8]韩振玉.探析皮棉清杂效果影响因素[J].中国棉花加工,2003(5):34.
[9]黄新.影响皮棉清理机清杂效率因素分析[J].中国棉花加工,2010(2):13-15.
[10]许彦亭,季向民.结合国情合理设计机采棉加工工艺[J].中国棉花加工,2001(4):16,41.
[11]张生.棉花加工工艺流程研究与发展展望[J].中国棉花加工,2009(3):18-20.
[12]张成梁.棉花加工过程智能化关键技术研究[D].济南:山东大学机械工程学院,2011.
[13]李军乐.数控籽棉清理机的研究与开发[D].济南:山东大学机械工程学院,2010.
[14]孙效禹.数控锯齿式皮棉清理机的研究与开发[D].济南:山东大学机械工程学院,2011.
[15]孙娟.皮棉清理技术研究[D].济南:山东大学机械工程学院,2012.
[16]LE S.Fiber quality properties produced by saw-type lint cleaners[J].Applied Engineering in Agriculture,2007,23(2):125-130.
[17]PATIL P G,PADOLE P M,AGRAWAL J F,et al.Effect of roller speed and moisture content of cotton on ginning rate,lint quality and electric energy consumption in double roller gins[J].Textile Research Journal,2007,77(9):635-644.
[18]MCALISTER D D.Gin process control and the resultant textile yarn and knit fabric quality[J].Applied Engineering in Agriculture,2001,17(6):761-764.
[19]BAKER K D,HUGHS E,FOULK J.Cotton quality as affected by changes in spindle speed[J].Applied Engineering in Agriculture,2010,26(3):363-369.
[20]DELHOM C D,BYLER R K.Saw-type lint cleaner damage as related to saw speed[C]//American Society of Agricultural and Biological Engineers Annual International Meeting 2009,2009:2747-2754.
[21]MURALI S,MICHAEL A L,NADIPURAM R P,et al.Automation in cotton ginning[J].International Journal of Intelligent Systems,2004,19:111-129.
[22]GREG H,WELDON L.Screen for optimal operating parameters for the powered roll gin stand using taguchi’s robust design[J].The Journal of Cotton Science,2007,11(1):79-90.
[23]董全成,冯显英.基于自适应模糊免疫PID的轧花自动控制系统[J].农业工程学报,2013,29(23):30-37.
[24]王少林,茅忠明,伍贻文.棉花加工自动控制系统的设计[J].农业机械学报,2002,33(1):54-56,59.
[25]王士国.新疆兵团机采籽棉预处理清理工艺试验研究[D].咸阳:西北农林科技大学农学院,2008.
[26]GINO J M,ANTHONY W S.Field evaluations of air and saw lint cleaning system[J].The Journal of Cotton Science,1998(2):53-61.
[27]高浩亮,周亚立,刘磊,等.气流式籽棉清理机的应用现状分析[J].农业机械,2009(16):91-93.
[28]章晓荣,王泽武,王军.孤岛式高效气流皮清机的设计[J].中国棉花加工,2012(5):10-12.
[29]坎杂,郭文松,张若宇,等.网状滚筒式机采籽棉残膜分离机的设计[J].农业工程学报,2011,27(6):95-99,401.
[30]张若宇,坎杂,郭文松,等.机采籽棉残膜分离机籽棉带出机理仿真[J].农业工程学报,2012,28(1):17-21.
[31]郭文松,坎杂,张若宇,等.网状滚筒式籽棉残膜分离机物料特性分析[J].农业工程学报,2011,27(增刊2):1-5.
[32]田虎楠,王春耀,王学农,等.采棉机气力输棉系统内部流场的数值模拟研究[J].农机化研究,2011(12):28-31.
[33]裴泽光.喷气涡流纺纤维与气流耦合作用特性及应用研究[D].上海:东华大学纺织学院,2011.
[34]裴泽光,郁崇文.喷气涡流纺喷嘴中纤维运动的数值模拟[J].东华大学学报:自然科学版,2010,36(6):615-621,644.
[35]PEI Z G,YU C W.Numerical study on the effect of nozzle pressure and yarn delivery speed on the fiber motion in the nozzle of murata vortex spinning[J].Journal of Fluids and Structures,2011,27(1):121-133.
[36]PEI Z G,YU C W.Numerical simulation of fiber motion in the nozzle of murata vortex spinning machine[J].Journal of Textile Institute,2011,102(4):281-292.
[37]曾泳春.纤维在喷嘴高速气流中运动的研究和应用[D].上海:东华大学纺织学院,2003.
[38]曾泳春,郁崇文.气流/纤维两相流动的数值计算和实验的研究[J].东华大学学报:自然科学版,2003,28(3):109-113.
[39]郭海平.气流式皮棉清理效果评估[J].中国棉花加工,1995(5):42-45.
[40]SUI R,BYLER R K.Air-bar cotton lint cleaner[J].Applied Engineering in Agriculture,2012,28(2):173-177.
[2]刘燕.我国棉花加工技术发展概述[J].中国棉花加工,2010(1):20-21.
[3]ANTHONY W S.Methods to reduce lint cleaner waste and damage[J].Transactions of the American Society of Agricultural Engineers,2000,43(2):221-229.
[4]苗才华,郝桂兰,翟鸿鹄.轧花机轧花部影响棉纤维原生品质的研究[J].中国棉花加工,2013(5):32-33.
[5]李孝华.棉花加工对棉纤维原生品质影响分析[J].中国棉花加工,2013(4):27-28.
[6]魏娟,高世江,夏强.棉花加工与除杂[J].中国棉花加工,2006(3):25-29.
[7]陈玉辉,彭根旺.影响籽棉清理机清杂效率的因素[J].中国棉花加工,2008(6):7-9.
[8]韩振玉.探析皮棉清杂效果影响因素[J].中国棉花加工,2003(5):34.
[9]黄新.影响皮棉清理机清杂效率因素分析[J].中国棉花加工,2010(2):13-15.
[10]许彦亭,季向民.结合国情合理设计机采棉加工工艺[J].中国棉花加工,2001(4):16,41.
[11]张生.棉花加工工艺流程研究与发展展望[J].中国棉花加工,2009(3):18-20.
[12]张成梁.棉花加工过程智能化关键技术研究[D].济南:山东大学机械工程学院,2011.
[13]李军乐.数控籽棉清理机的研究与开发[D].济南:山东大学机械工程学院,2010.
[14]孙效禹.数控锯齿式皮棉清理机的研究与开发[D].济南:山东大学机械工程学院,2011.
[15]孙娟.皮棉清理技术研究[D].济南:山东大学机械工程学院,2012.
[16]LE S.Fiber quality properties produced by saw-type lint cleaners[J].Applied Engineering in Agriculture,2007,23(2):125-130.
[17]PATIL P G,PADOLE P M,AGRAWAL J F,et al.Effect of roller speed and moisture content of cotton on ginning rate,lint quality and electric energy consumption in double roller gins[J].Textile Research Journal,2007,77(9):635-644.
[18]MCALISTER D D.Gin process control and the resultant textile yarn and knit fabric quality[J].Applied Engineering in Agriculture,2001,17(6):761-764.
[19]BAKER K D,HUGHS E,FOULK J.Cotton quality as affected by changes in spindle speed[J].Applied Engineering in Agriculture,2010,26(3):363-369.
[20]DELHOM C D,BYLER R K.Saw-type lint cleaner damage as related to saw speed[C]//American Society of Agricultural and Biological Engineers Annual International Meeting 2009,2009:2747-2754.
[21]MURALI S,MICHAEL A L,NADIPURAM R P,et al.Automation in cotton ginning[J].International Journal of Intelligent Systems,2004,19:111-129.
[22]GREG H,WELDON L.Screen for optimal operating parameters for the powered roll gin stand using taguchi’s robust design[J].The Journal of Cotton Science,2007,11(1):79-90.
[23]董全成,冯显英.基于自适应模糊免疫PID的轧花自动控制系统[J].农业工程学报,2013,29(23):30-37.
[24]王少林,茅忠明,伍贻文.棉花加工自动控制系统的设计[J].农业机械学报,2002,33(1):54-56,59.
[25]王士国.新疆兵团机采籽棉预处理清理工艺试验研究[D].咸阳:西北农林科技大学农学院,2008.
[26]GINO J M,ANTHONY W S.Field evaluations of air and saw lint cleaning system[J].The Journal of Cotton Science,1998(2):53-61.
[27]高浩亮,周亚立,刘磊,等.气流式籽棉清理机的应用现状分析[J].农业机械,2009(16):91-93.
[28]章晓荣,王泽武,王军.孤岛式高效气流皮清机的设计[J].中国棉花加工,2012(5):10-12.
[29]坎杂,郭文松,张若宇,等.网状滚筒式机采籽棉残膜分离机的设计[J].农业工程学报,2011,27(6):95-99,401.
[30]张若宇,坎杂,郭文松,等.机采籽棉残膜分离机籽棉带出机理仿真[J].农业工程学报,2012,28(1):17-21.
[31]郭文松,坎杂,张若宇,等.网状滚筒式籽棉残膜分离机物料特性分析[J].农业工程学报,2011,27(增刊2):1-5.
[32]田虎楠,王春耀,王学农,等.采棉机气力输棉系统内部流场的数值模拟研究[J].农机化研究,2011(12):28-31.
[33]裴泽光.喷气涡流纺纤维与气流耦合作用特性及应用研究[D].上海:东华大学纺织学院,2011.
[34]裴泽光,郁崇文.喷气涡流纺喷嘴中纤维运动的数值模拟[J].东华大学学报:自然科学版,2010,36(6):615-621,644.
[35]PEI Z G,YU C W.Numerical study on the effect of nozzle pressure and yarn delivery speed on the fiber motion in the nozzle of murata vortex spinning[J].Journal of Fluids and Structures,2011,27(1):121-133.
[36]PEI Z G,YU C W.Numerical simulation of fiber motion in the nozzle of murata vortex spinning machine[J].Journal of Textile Institute,2011,102(4):281-292.
[37]曾泳春.纤维在喷嘴高速气流中运动的研究和应用[D].上海:东华大学纺织学院,2003.
[38]曾泳春,郁崇文.气流/纤维两相流动的数值计算和实验的研究[J].东华大学学报:自然科学版,2003,28(3):109-113.
[39]郭海平.气流式皮棉清理效果评估[J].中国棉花加工,1995(5):42-45.
[40]SUI R,BYLER R K.Air-bar cotton lint cleaner[J].Applied Engineering in Agriculture,2012,28(2):173-177.