搅拌法颗粒增强铝基复合材料的制备技术及应用
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摘要
颗粒增强铝基复合材料是复合材料的重点研究领域之一,本文着重介绍了增强颗粒铝基复合材料的研究现状和关键技术问题。通过颗粒的表面涂覆技术、金属的合金化、盐溶液和酸溶液的浸洗以及高温氧化的办法来提高增强颗粒与基体间的润湿性;通过控制制备工艺和制备参数来提高材料的致密性;控制搅拌速度、搅拌时间和搅拌温度等制备参数提高材料的均匀性;调整热处理工艺提高材料的性能。并列举了颗粒增强铝基复合材料在实际的应用。
Particle reinforced aluminum matrix composites are one of the key research fields of composite materials.This paper introduces the research status and key technical problems of particle reinforced aluminum matrix composites.The wettability between the reinforced particles and the matrix can be improved by means of surface coating,metal alloying,salt and acid solution leaching and high-temperature oxidation.The densification was improved by controlling the preparation process and parameters.The homogeneity of the materials was improved by controlling the parameters such as stirring speed,stirring time,stirring temperature and adjusting heat treatment process to improve material performance.The practical applications of particle reinforced aluminum matrix composites are also listed.
Particle reinforced aluminum matrix composites are one of the key research fields of composite materials.This paper introduces the research status and key technical problems of particle reinforced aluminum matrix composites.The wettability between the reinforced particles and the matrix can be improved by means of surface coating,metal alloying,salt and acid solution leaching and high-temperature oxidation.The densification was improved by controlling the preparation process and parameters.The homogeneity of the materials was improved by controlling the parameters such as stirring speed,stirring time,stirring temperature and adjusting heat treatment process to improve material performance.The practical applications of particle reinforced aluminum matrix composites are also listed.
引文
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[7]付永红,何源,张冉阳.颗粒增强铝基复合材料制备及成形技术研究现状[J].热加工工艺,2010,39(14):75-79.
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[22]吴叶伟.表面涂覆Al18B4O33w增强6061Al复合材料界面结构与力学性能研究[D].哈尔滨:哈尔滨理工大学,2008.
[23]孙洪强.微合金化与原位颗粒协同作用铝基复合材料的组织与性能[D].南京:江苏大学,2007.
[24]刘星权.Si C颗粒增强铝基复合材料熔体处理工艺[D].哈尔滨:哈尔滨工业大学,2011.
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[27] G.I.Eskin.Broad prospects for commercial application of the ultra-sonic(cavitation)melttreatment of light alloys[J].UtrasonicsSonochemistry,2001(8):319-325.
[28] Gui M C,Wang D B,Wu J J,et al.Microstructure and mechanicalproperties of cast(Al-Si)/Si Cp composites produced by li-quidand semisolid double stirring process.Materials Science and Tech-nology,2000.(16):556-563.
[29]刘洪伟.Si Cp/Al复合材料熔体处理工艺研究[D].哈尔滨:哈尔滨工业大学,2012.
[30]傅雪莹.搅拌法制备B4C/Al复合材料的工艺研究[D].哈尔滨:哈尔滨工程大学,2005.
[31]王志伟.电磁搅拌Si Cp/ZL105复合材料的组织及性能研究[D].南昌:南昌大学,2016.
[32] Doherty R D,Hughes D A,Humphreys F J,et al.Current issues inrecrystallization:a review[J].Materials Science&EngineeringA,1997,238(97):219-274.
[33] Deng K,Shi J,Wang C,et al.Microstructure and strengtheningmechanism of bimodal size particle reinforced magnesium matrixcomposite[J].Composites Part A,2012,43(8):1280-1284.
[34]樊建中,石力开.颗粒增强铝基复合材料研究与应用发展[J].宇航材料工艺,2012,42(1):1-7.
[35]欧阳求保,张国定,张荻.非连续增强铝基复合材料的研究与应用进展[J].中国材料进展,2010,29(4):36-40.
[2]薛阳,宋旼,肖代红.颗粒增强铝基复合材料的制备及力学性能[J].自然杂志,2015,37(1):41-48.
[3]王宇鑫,张瑜,严鹏飞,等.铝基复合材料的研究[J].上海有色金属,2010,31(4):194-198.
[4]杨佳,曹风江,谭建波,颗粒增强铝基复合材料的研究现状[J].铸造设备与工艺,2017(5):69-72.
[5]李岩,闫洪,胡志,等.Al3Ti/7075铝基复合材料磨损性能研究[J].锻压技术,2011,36(5):124-127.
[6]赵龙志,杨敏.颗粒增强铝基复合材料的研究[J].热加工工艺,2011,40(20);107-110.
[7]付永红,何源,张冉阳.颗粒增强铝基复合材料制备及成形技术研究现状[J].热加工工艺,2010,39(14):75-79.
[8]王双喜,刘雪敬,孙家森.铝基复合材料的制备工艺[J].热加工工艺(铸锻版),2006(1):65-69.
[9]王行,谢敬佩,郝世明,等.碳化硅颗粒增强铝基复合材料研究现状与展望[J].稀有金属与硬质合金,2013,41(3):50-53.
[10]刘智雄,刘荣佩,张国强.颗粒增强铝基复合材料的研究与发展[J].昆明冶金高等专科学校学报,2008(5):5-10.
[11]方可.微波烧结金属粉末材料研究进展[J].金属材料与冶金工程,2011,39(2):48-53.
[12]范景莲,黄伯云,刘军,等.微波烧结原理与研究现状[J].粉末冶金工业,2004(1):29-33.
[13]王俊,周尧和,舒光冀,等.用高能超声制备金属基复合材料的现状与发展[J].铸造,1997(12):42-44.
[14]郭志超,王静康,李鸿,等.超声波对结晶过程部分热力学和动力学性质的影响[J].河北化工,2003(2):1-4.
[15]冯海阔,于思荣.超声波在冶金及金属基复合材料制备过程中的应用[J].特种铸造及有色合金,2006(1):31-33.
[16]程雪利,赵波,刘传绍.颗粒增强金属基复合材料的制备进展[J].现代制造工程,2005(9):5-8.
[17]苏海,高文理,毛成,等.搅拌铸造Si Cp/2024铝基复合材料的显微组织与力学性能[J].中国有色金属学报,2010,20(2):217-225.
[18]徐进康,陈刚,张振亚,等.电磁搅拌对Al2O3p/ZL109复合材料组织与性能的影响[J].特种铸造及有色合金,2018,38(6):651-656.
[19] Qi Gao,Shusen Wu,Shulin L,et al.Preparation of in-situ 5vol%Ti B2 particulate reinforced Al-4.5Cu alloy matrix composites as-sisted by improved mechanical stirring process[J].Materials&Design,2016,94.
[20] POPOVSKA N,GERHARD H,WURM D,et al.Chemical VaporDeposition of Titanium Nitride on Carbon Fibres as a ProtectiveLayer in Metal Matrix Composites[J].Materials and Design,1997,18(4-6):239-242.
[21] YAO M M,HE Y D,ZHANG Y.Nano and MicrocompositeAl2O3-Y2O3Coatings Produced by Sol-Gel Process[J].Journal ofDispersion Science and Technology,2007,28(2):219-222.
[22]吴叶伟.表面涂覆Al18B4O33w增强6061Al复合材料界面结构与力学性能研究[D].哈尔滨:哈尔滨理工大学,2008.
[23]孙洪强.微合金化与原位颗粒协同作用铝基复合材料的组织与性能[D].南京:江苏大学,2007.
[24]刘星权.Si C颗粒增强铝基复合材料熔体处理工艺[D].哈尔滨:哈尔滨工业大学,2011.
[25] Bertrand C,Partrick P.Electromagnetic stirred billet of wrounghtand casting alloys with thixotropic properties:development andproduction results[C].In:Kirkwood D H,Kapranos P.Proc.4.In-ternational Conference on the Processing of Semi-solid Alloysand Composite.Sheffield,University of Sheffield.1996.(June):180-186.
[26] Blais S,LOUE W,Pluchon C.Structure control by electromagneticstirring and Reheating at semi-solid state.Kirkwood D H,Kapra-nos P.Proc.Tnternational Conference on the Processing of Se-mi-solid Alloys and Composite.Sheffield,University of Sheffield.1996(7):187-192.
[27] G.I.Eskin.Broad prospects for commercial application of the ultra-sonic(cavitation)melttreatment of light alloys[J].UtrasonicsSonochemistry,2001(8):319-325.
[28] Gui M C,Wang D B,Wu J J,et al.Microstructure and mechanicalproperties of cast(Al-Si)/Si Cp composites produced by li-quidand semisolid double stirring process.Materials Science and Tech-nology,2000.(16):556-563.
[29]刘洪伟.Si Cp/Al复合材料熔体处理工艺研究[D].哈尔滨:哈尔滨工业大学,2012.
[30]傅雪莹.搅拌法制备B4C/Al复合材料的工艺研究[D].哈尔滨:哈尔滨工程大学,2005.
[31]王志伟.电磁搅拌Si Cp/ZL105复合材料的组织及性能研究[D].南昌:南昌大学,2016.
[32] Doherty R D,Hughes D A,Humphreys F J,et al.Current issues inrecrystallization:a review[J].Materials Science&EngineeringA,1997,238(97):219-274.
[33] Deng K,Shi J,Wang C,et al.Microstructure and strengtheningmechanism of bimodal size particle reinforced magnesium matrixcomposite[J].Composites Part A,2012,43(8):1280-1284.
[34]樊建中,石力开.颗粒增强铝基复合材料研究与应用发展[J].宇航材料工艺,2012,42(1):1-7.
[35]欧阳求保,张国定,张荻.非连续增强铝基复合材料的研究与应用进展[J].中国材料进展,2010,29(4):36-40.