WC颗粒增强Fe基粉末冶金复合材料研究进展
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摘要
介绍了WC颗粒增强Fe基粉末冶金复合材料,讨论了WC颗粒增强Fe基粉末冶金复合材料的WC含量、组织结构、制备工艺、WC颗粒形貌及强韧化机理,并指出研发一种短流程、低成本的高性能WC颗粒增强Fe基粉末冶金复合材料及其制备工艺是Fe基复合材料未来发展的趋势之一。
Fe matrix powder metallurgy composite reinforced by WC particles is described briefly.Content of WC,microstructure,preparation technology,particle morphology of WC and strengthening and toughening mechanism of Fe matrix powder metallurgy composite reinforced by WC particles is depicted.It is shown that developing a high-performance Fe matrix powder metallurgy composite material reinforced by WC particles with short process and low cost preparation technology is one of the trends for the future development of Fe matrix composite.
Fe matrix powder metallurgy composite reinforced by WC particles is described briefly.Content of WC,microstructure,preparation technology,particle morphology of WC and strengthening and toughening mechanism of Fe matrix powder metallurgy composite reinforced by WC particles is depicted.It is shown that developing a high-performance Fe matrix powder metallurgy composite material reinforced by WC particles with short process and low cost preparation technology is one of the trends for the future development of Fe matrix composite.
引文
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2 Bozzini B,De Gaudenzi G P,Fanigliulo A,et al.Anodic behaviour of WC-Co type hardmetal[J].Materials&Corrosion,2015,54(5):295.
3 叶旋,钟燕辉,涂华锦,等.低噪声粉末冶金行星齿轮支架的设计与制造[J].机械工程师,2017(10):72.
4 Li X,Sosa M,Andersson M,et al.A study of the efficiency of spur gears made of powder metallurgy materials-ground versus superfinished surfaces[J].Tribology International,2016,95:211.
5 章林,刘芳,李志友,等.颗粒增强型铁基粉末冶金材料的研究现状[J].粉末冶金工业,2004,9(2):138.
6 张凡,王丽阁,王恩泽,等.陶瓷颗粒增强铁基复合材料制备技术综述[J].粉末冶金工业,2015,25(2):63.
7 Torralba J M,Cambronero L E G,Ruizprieto J M,et al.Sinterability study of PM M2and T15high speed steels reinforced with tungsten and titanium carbides[J].Powder Metallurgy,2013,36(1):55.
8 李小强,赖燕根,陈健.机械合金化与放电等离子烧结制备WC颗粒增强Fe基合金的组织与力学性能[J].粉末冶金材料科学与工程,2012,17(5):599.
9 李小强,陈火金,李子阳,等.WC增强Fe-2Cu-2Ni-1Mo-1C粉末冶金钢的制备及其耐磨性能研究[J].机械工程学报,2013,49(18):61.
10 Zakeri M,Zanganeh T,Najafi A.High-frequency induction heated sintering of ball milled Fe-WC nanocomposites[J].International Journal of Minerals,Metallurgy,and Materials,2013,20(7):693.
11 Madej M.Phase reactions during sintering of M3/2based composites with WC additions[J].Archives of Metallurgy&Materials,2013,58(3):703.
12 吴汇江,刘允中,李志龙,等.SPS制备WC颗粒增强高合金工具钢的组织及力学性能[J].粉末冶金材料科学与工程,2012,17(2):222.
13 王洪海.硬质颗粒钢基复合材料[J].粉末冶金工业,1992(5):19.
14 Luo J M,Xu J L,Zhong Z C.Microstructure and properties of Y2O3-doped steel-cemented WC prepared by microwave sintering[J].Rare Metals,2013,32(5):496.
15 曾绍连,李卫.碳化钨增强钢铁基耐磨复合材料的研究和应用[J].特种铸造及有色合金,2007,27(6):441.
16 王静,伏思静,丁义超.(Ti,W)C颗粒增强铁基表面复合材料微观组织的研究[J].热加工工艺,2012,41(6):84.
17 游兴河.WC在WC/钢复合材料中的溶解行为[J].复合材料学报,1994,11(1):29.
18 杨瑞成,王军民.颗粒复合材料中硬质相(WC)与钢基体的交互作用及其影响[J].金属热处理,1998(12):7.
19 Lou D,Hellman J,Luhulima D.Interactions between tungsten carbide(WC)particulates and metal matrix in WC-reinforced composites[J].Materials Science&Engineering A,2003,340(1):155.
20 游兴河.WC系钢结硬质合金热处理中硬质相的行为[J].粉末冶金技术,1984(2):3.
21 罗军明,魏峥,艾云龙,等.微波烧结温度对WC钢结硬质合金组织性能的影响[J].材料热处理学报,2011,32(7):31.
22 李子阳.WC/NbC颗粒增强高铬铁基粉末冶金材料制备技术及其性能研究[D].广州:华南理工大学,2015.
23 成小乐,高义民,邢建东,等.WC/45钢复合材料的温压烧结工艺及其磨损性能[J].西安交通大学学报,2005,39(1):53.
24 李小强,李子阳,敖敬培,等.纳米WC颗粒增强高铬铁基粉末冶金材料的制备[J].粉末冶金材料科学与工程,2014(4):615.
25 赖燕根.放电等离子烧结WC颗粒增强铁基粉末冶金材料及其性能研究[D].广州:华南理工大学,2012.
26 尤显卿,游兴河,王绍庆.热处理对碳化钨钢结硬质合金热疲劳抗力的影响[J].热加工工艺,1989(5):33.
27 Patel,Mahesh S.Wear resistant alloy coating containing tungsten carbide:US,4136230[P].1979-01-23.
28 田明原,施尔畏.纳米陶瓷与纳米陶瓷粉末[J].无机材料学报,1998,13(2):129.
29 Debalina Bhattacharjee,Kamaraj Muthusamy,Sarathi Ramanujam.Effect of load and composition on friction and dry sliding wear behavior of tungsten carbide particle-reinforced iron composites[J].Tribology Transactions,2014,57(2):292.
30 Keshavan M K,Underwood L D,Kar N J,et al.Hard facing formilled tooth rock bits:US,4836307[P].1990-07-31.
31 冯志扬,李祖来,山泉,等.颗粒粒度对碳化钨颗粒增强铁基复合材料界面的影响[J].材料工程,2016,44(1):83.
32 Ramanathan S,Karthikeyan R,Ganasen G.Development of processing maps for 2124Al/SiCpcomposites[J].Materials Science&Engineering A,2006,441(1-2):321.
33 邓刚,宋延沛,王文焱,等.颗粒增强铁基复合材料拉伸应力场数值分析[J].特种铸造及有色合金,2005,25(4):254.
34 李亚平,李欢锋,王娟,等.颗粒增强铁基复合材料热残余应力的有限元分析[J].热加工工艺,2014(20):72.
35 Segurado J,González C,Llorca J.A numerical investigation of the effect of particle clustering on the mechanical properties of composites[J].Acta Materialia,2003,51(8):2355.
36 Aldas K,Mat M D.Experimental and theoretical analysis of particle distribution in particulate metal matrix composites[J].Journal of Materials Processing Technology,2005,160(3):289.
37 Arsenault R J,Wang L,Feng C R.Strengthening of composites due to microstructural changes in the matrix[J].Acta Metallurgica Et Materialia,1991,39(1):47.
38 Evans A G,Hutchinson J W,Mcmeeking R M.Stress-strain behavior of metal matrix composites with discontinuous reinforcements[J].Scripta Metallurgica Et Materialia,1991,25(1):3.
39 Arsenault R J,Shi N.Dislocation generation due to differences between the coefficients of thermal expansion[J].Materials Science&Engineering,1986,81(1-2):175.
40 Wu Y,Lavernia E J.Strengthening behavior of particulate reinforced MMCs[J].Scripta Metallurgica Et Materialia,1992,27(2):173.
41 Starink M J,Wang P,Sinclair I.Microstructure and strengthening of Al-Li-Cu-Mg alloys and MMCs:Ⅱ.Modelling of yield strength[J].Acta Materialia,1999,47(14):3855.
42 杨瑞成,王军民.WC-钢基复合材料断裂韧性与断口形貌特征[J].兰州理工大学学报,1998,(4):23.
43 杨瑞成,聂福荣,师瑞霞,等.WC/钢基合金的强韧化因素分析[J].兰州理工大学学报,2001,27(1):22.
44 赵敏海,刘爱国,郭面焕.WC颗粒增强耐磨材料的研究现状[J].焊接,2006(11):26.
45 陈其伟,游兴河.WC/钢复合材料高温磨损特性的研究[J].材料热处理学报,2002,23(3):42.
46 张鹏,李付国.界面对颗粒增强金属基复合材料强化性能的影响[J].材料科学与工艺,2010,18(2):192.
47 秦蜀懿,张国定.如何韧化颗粒增强金属基复合材料[J].机械工程材料,1998(3):1.
48 游兴河,李晓明,施绍明.WC系钢结硬质合金断裂过程与断裂机制的研究[J].粉末冶金技术,1988(3):15.
49 苏广才,张修海,林定富,等.原位反应铸造法制备Ti(C,N)颗粒增强铁基复合材料的研究[J].铸造技术,2012(12):1381.
2 Bozzini B,De Gaudenzi G P,Fanigliulo A,et al.Anodic behaviour of WC-Co type hardmetal[J].Materials&Corrosion,2015,54(5):295.
3 叶旋,钟燕辉,涂华锦,等.低噪声粉末冶金行星齿轮支架的设计与制造[J].机械工程师,2017(10):72.
4 Li X,Sosa M,Andersson M,et al.A study of the efficiency of spur gears made of powder metallurgy materials-ground versus superfinished surfaces[J].Tribology International,2016,95:211.
5 章林,刘芳,李志友,等.颗粒增强型铁基粉末冶金材料的研究现状[J].粉末冶金工业,2004,9(2):138.
6 张凡,王丽阁,王恩泽,等.陶瓷颗粒增强铁基复合材料制备技术综述[J].粉末冶金工业,2015,25(2):63.
7 Torralba J M,Cambronero L E G,Ruizprieto J M,et al.Sinterability study of PM M2and T15high speed steels reinforced with tungsten and titanium carbides[J].Powder Metallurgy,2013,36(1):55.
8 李小强,赖燕根,陈健.机械合金化与放电等离子烧结制备WC颗粒增强Fe基合金的组织与力学性能[J].粉末冶金材料科学与工程,2012,17(5):599.
9 李小强,陈火金,李子阳,等.WC增强Fe-2Cu-2Ni-1Mo-1C粉末冶金钢的制备及其耐磨性能研究[J].机械工程学报,2013,49(18):61.
10 Zakeri M,Zanganeh T,Najafi A.High-frequency induction heated sintering of ball milled Fe-WC nanocomposites[J].International Journal of Minerals,Metallurgy,and Materials,2013,20(7):693.
11 Madej M.Phase reactions during sintering of M3/2based composites with WC additions[J].Archives of Metallurgy&Materials,2013,58(3):703.
12 吴汇江,刘允中,李志龙,等.SPS制备WC颗粒增强高合金工具钢的组织及力学性能[J].粉末冶金材料科学与工程,2012,17(2):222.
13 王洪海.硬质颗粒钢基复合材料[J].粉末冶金工业,1992(5):19.
14 Luo J M,Xu J L,Zhong Z C.Microstructure and properties of Y2O3-doped steel-cemented WC prepared by microwave sintering[J].Rare Metals,2013,32(5):496.
15 曾绍连,李卫.碳化钨增强钢铁基耐磨复合材料的研究和应用[J].特种铸造及有色合金,2007,27(6):441.
16 王静,伏思静,丁义超.(Ti,W)C颗粒增强铁基表面复合材料微观组织的研究[J].热加工工艺,2012,41(6):84.
17 游兴河.WC在WC/钢复合材料中的溶解行为[J].复合材料学报,1994,11(1):29.
18 杨瑞成,王军民.颗粒复合材料中硬质相(WC)与钢基体的交互作用及其影响[J].金属热处理,1998(12):7.
19 Lou D,Hellman J,Luhulima D.Interactions between tungsten carbide(WC)particulates and metal matrix in WC-reinforced composites[J].Materials Science&Engineering A,2003,340(1):155.
20 游兴河.WC系钢结硬质合金热处理中硬质相的行为[J].粉末冶金技术,1984(2):3.
21 罗军明,魏峥,艾云龙,等.微波烧结温度对WC钢结硬质合金组织性能的影响[J].材料热处理学报,2011,32(7):31.
22 李子阳.WC/NbC颗粒增强高铬铁基粉末冶金材料制备技术及其性能研究[D].广州:华南理工大学,2015.
23 成小乐,高义民,邢建东,等.WC/45钢复合材料的温压烧结工艺及其磨损性能[J].西安交通大学学报,2005,39(1):53.
24 李小强,李子阳,敖敬培,等.纳米WC颗粒增强高铬铁基粉末冶金材料的制备[J].粉末冶金材料科学与工程,2014(4):615.
25 赖燕根.放电等离子烧结WC颗粒增强铁基粉末冶金材料及其性能研究[D].广州:华南理工大学,2012.
26 尤显卿,游兴河,王绍庆.热处理对碳化钨钢结硬质合金热疲劳抗力的影响[J].热加工工艺,1989(5):33.
27 Patel,Mahesh S.Wear resistant alloy coating containing tungsten carbide:US,4136230[P].1979-01-23.
28 田明原,施尔畏.纳米陶瓷与纳米陶瓷粉末[J].无机材料学报,1998,13(2):129.
29 Debalina Bhattacharjee,Kamaraj Muthusamy,Sarathi Ramanujam.Effect of load and composition on friction and dry sliding wear behavior of tungsten carbide particle-reinforced iron composites[J].Tribology Transactions,2014,57(2):292.
30 Keshavan M K,Underwood L D,Kar N J,et al.Hard facing formilled tooth rock bits:US,4836307[P].1990-07-31.
31 冯志扬,李祖来,山泉,等.颗粒粒度对碳化钨颗粒增强铁基复合材料界面的影响[J].材料工程,2016,44(1):83.
32 Ramanathan S,Karthikeyan R,Ganasen G.Development of processing maps for 2124Al/SiCpcomposites[J].Materials Science&Engineering A,2006,441(1-2):321.
33 邓刚,宋延沛,王文焱,等.颗粒增强铁基复合材料拉伸应力场数值分析[J].特种铸造及有色合金,2005,25(4):254.
34 李亚平,李欢锋,王娟,等.颗粒增强铁基复合材料热残余应力的有限元分析[J].热加工工艺,2014(20):72.
35 Segurado J,González C,Llorca J.A numerical investigation of the effect of particle clustering on the mechanical properties of composites[J].Acta Materialia,2003,51(8):2355.
36 Aldas K,Mat M D.Experimental and theoretical analysis of particle distribution in particulate metal matrix composites[J].Journal of Materials Processing Technology,2005,160(3):289.
37 Arsenault R J,Wang L,Feng C R.Strengthening of composites due to microstructural changes in the matrix[J].Acta Metallurgica Et Materialia,1991,39(1):47.
38 Evans A G,Hutchinson J W,Mcmeeking R M.Stress-strain behavior of metal matrix composites with discontinuous reinforcements[J].Scripta Metallurgica Et Materialia,1991,25(1):3.
39 Arsenault R J,Shi N.Dislocation generation due to differences between the coefficients of thermal expansion[J].Materials Science&Engineering,1986,81(1-2):175.
40 Wu Y,Lavernia E J.Strengthening behavior of particulate reinforced MMCs[J].Scripta Metallurgica Et Materialia,1992,27(2):173.
41 Starink M J,Wang P,Sinclair I.Microstructure and strengthening of Al-Li-Cu-Mg alloys and MMCs:Ⅱ.Modelling of yield strength[J].Acta Materialia,1999,47(14):3855.
42 杨瑞成,王军民.WC-钢基复合材料断裂韧性与断口形貌特征[J].兰州理工大学学报,1998,(4):23.
43 杨瑞成,聂福荣,师瑞霞,等.WC/钢基合金的强韧化因素分析[J].兰州理工大学学报,2001,27(1):22.
44 赵敏海,刘爱国,郭面焕.WC颗粒增强耐磨材料的研究现状[J].焊接,2006(11):26.
45 陈其伟,游兴河.WC/钢复合材料高温磨损特性的研究[J].材料热处理学报,2002,23(3):42.
46 张鹏,李付国.界面对颗粒增强金属基复合材料强化性能的影响[J].材料科学与工艺,2010,18(2):192.
47 秦蜀懿,张国定.如何韧化颗粒增强金属基复合材料[J].机械工程材料,1998(3):1.
48 游兴河,李晓明,施绍明.WC系钢结硬质合金断裂过程与断裂机制的研究[J].粉末冶金技术,1988(3):15.
49 苏广才,张修海,林定富,等.原位反应铸造法制备Ti(C,N)颗粒增强铁基复合材料的研究[J].铸造技术,2012(12):1381.