微弧氧化铝合金与高铝超薄玻璃的激光焊接性能及机理
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摘要
利用微弧氧化工艺,在铝合金表面制备了不同厚度的氧化涂层,对微弧氧化铝合金和高铝超薄玻璃进行了激光透射焊接。研究了微弧氧化涂层厚度对焊接件的剪切力、焊缝形貌及焊缝结合界面的影响,并分析了焊缝形成机理。研究结果表明,微弧氧化涂层能够有效地充当焊接件的激光能量吸收层和缓冲层,焊缝处形成的混合镶嵌结构是实现材料连接的主要原因;微弧氧化涂层越薄,焊接件的剪切力越大。
By the micro-arc-oxidation process,oxide coatings with different thicknesses are prepared on aluminum alloy surfaces,and the laser transmission welding of the micro-arc-oxidation aluminum alloy and the high-aluminum ultrathin glass is conducted.The effect of micro-arc-oxidation coating thickness on the shear force,the weld morphology and the weld joint interface is investigated and the formation mechanism of welds is also analyzed.The results show that the micro-arc-oxidation coating can effectively act as the laser-energy-absorbing layer and the buffer layer of weldments,and the main reason for realizing the connection between these two materials lies in the mixed mosaic structure formed within welds.The smaller the thickness of the micro-arc-oxidation coating is,the greater the shear force of weldments is.
By the micro-arc-oxidation process,oxide coatings with different thicknesses are prepared on aluminum alloy surfaces,and the laser transmission welding of the micro-arc-oxidation aluminum alloy and the high-aluminum ultrathin glass is conducted.The effect of micro-arc-oxidation coating thickness on the shear force,the weld morphology and the weld joint interface is investigated and the formation mechanism of welds is also analyzed.The results show that the micro-arc-oxidation coating can effectively act as the laser-energy-absorbing layer and the buffer layer of weldments,and the main reason for realizing the connection between these two materials lies in the mixed mosaic structure formed within welds.The smaller the thickness of the micro-arc-oxidation coating is,the greater the shear force of weldments is.
引文
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[2]Wang Qi,Fan Jinjun.Analysis of chemical properties of two high aluminum glass[J].Glass,2013(6):47-48.王琦,樊进军.两种高铝玻璃化学钢化性能分析[J].玻璃,2013(6):47-48.
[3]Wang Peizhao,Wu Ya,Ding Xiaoye,et al.Research on chemical strengthened of ultrathin glass[J].Bulletin of the Chinese Society,2016,35(5):1622-1626.王沛钊,吴亚,丁小叶,等.浮法超薄玻璃化学钢化及性能研究[J].硅酸盐通报,2016,35(5):1622-1626.
[4]Chen Fu,Liu Xinming,Wu Lihua,et al.Forming process of ultra-thin aluminum electronic glass[J].Glass,2016(10):12-15.陈福,刘心明,武丽华,等.超薄高铝电子玻璃的成形方法[J].玻璃,2016(10):12-15.
[5]Zhang Xinge,Li Liqun,Chen Yanbin,et al.Study on characteristics of laser-resistance hybrid welding for aluminum alloy[J].Chinese J Lasers,2010,37(5):1404-1408.张新戈,李俐群,陈彦宾,等.铝合金激光-电阻复合焊接特性研究[J].中国激光,2010,37(5):1404-1408.
[6]Li Zhuoran,Xu Xiaolong.Review of bonding technology of glass to metal[J].Failure Analysis and Prevention,2013,8(2):123-130.李卓然,徐晓龙.玻璃与金属连接技术研究进展[J].失效分析与预防,2013,8(2):123-130.
[7]Chern T S,Tsai H L.Wetting and sealing of interface between 7056Glass and Kovar alloy[J].Materials Chemistry and Physics,2007,104(2/3):472-478.
[8]Malfait W J,Klemencic R,Lang B,et al.Optimized solder alloy for glass-to-metal joints by simultaneous soldering and anodic bonding[J].Journal of Materials Processing Technology,2016,236:176-182.
[9]Oberhammer J,Niklaus F,Stemme G.Sealing of adhesive bonded devices on wafer level[J].Sensors and Actuators A,2004,110(1/2/3):407-412.
[10]Sugiyama S,Kiuchi M,Yanagimoto J,et al.Application of semisolid joining-Part 4glass/metal,plastic/metal,or wood/metal joining[J].Journal of Materials Processing Technology,2008,201(1/2/3):623-628.
[11]刘星,陈长军,王晓南,等.玻璃与金属封接研究进展[J].焊接技术,2014,43(5):1-6.
[12]Quintino L,Liu L,Miranda R M,et al.Bonding NiTi to glass with femtosecond laser pulses[J].Materials Letters,2013,98:142-145.
[13]Liu Xing,Chen Changjun,Wang Xiaonan,et al.Study on process and performance of architectural glass-to-titanium alloy TC4with laser welding[J].Chinese J Lasers,2015,42(4):0403003.刘星,陈长军,王晓南,等.建筑用玻璃与钛合金TC4的激光封接工艺及性能研究[J].中国激光,2015,42(4):0403003.
[14]Zou Tao,Chen Changjun,Zhang Min,et al.Study on laser welding mechanisms of glass/stainless-steel and glass/titanium-alloy materials[J].Chinese J Lasers,2016,43(9):0902002.邹涛,陈长军,张敏,等.建筑用玻璃/不锈钢、玻璃/钛合金激光焊接机理研究[J].中国激光,2016,43(9):0902002.
[15]Li Chuangye,Zhang Min,Chen Changjun,et al.Effect of laser weld spacing and multipass welding on performance of glass sealing with aluminum alloy and underlying mechanism[J].Chinese J Lasers,2016,43(7):0702005.李创业,张敏,陈长军,等.激光焊缝间距和焊接道次对玻璃与铝合金封接性能的影响及其机理探究[J].中国激光,2016,43(7):0702005.
[16]Zhang Zhiqi,Li Weijie,Yang Xiuchun,et al.Progress of research on chemically strengthened ultra-thin plate glass[J].Glass&Enamel,2009,37(4):40-49.张峙琪,李伟捷,杨修春,等.超薄玻璃化学钢化的研究进展[J].玻璃与搪瓷,2009,37(4):40-49.
[17]Hu Minying,Cai Jinjin,Li Xin.Influence of welding parameters on weld shape in laser deep penetration welding for aluminum alloy[J].Hot Working Technology,2010,39(13):149-151.胡敏英,蔡金金,李昕.铝合金激光深熔焊接工艺参数对焊缝成形的影响[J].热加工工艺,2010,39(13):149-151.
[18]de Pablos-Martína A,Lorenz M,Grundmann M,et al.Laser welding of fused silica glass with sapphire using a nonstoichiometric,fresnoitic Ba2TiSi2O8·3SiO2thin film as an absorber[J].Optics&Laser Technology,2017,92:85-94.
[19]de Pablos-Martína A,H9che T.Laser welding of glasses using a nanosecond pulsed Nd:YAG laser[J].Optics&Laser Technology,2017,90:1-9.
[20]Liu Wei,Liu Huixia,Meng Dongdong,et al.Stress distribution and failure behavior of laser transmission welding parts during tensile process[J].Chinese J Lasers,2016,43(6):0602003.刘伟,刘会霞,孟冬冬,等.激光透射焊接件拉伸过程应力分布和失效行为[J].中国激光,2016,43(6):0602003.
[21]Xue Wenbin,Deng Zhiwei,Lai Yongchun,et al.Phase distribution and formation mechanism of ceramic coatings formed by microarc oxidation(MAO)on Al alloy[J].Chinese Journal of Materials Research,1997,11(2):169-172.薛文彬,邓志威,来永春,等.铝合金微弧氧化陶瓷膜的相分布及其形成[J].材料研究学报,1997,11(2):169-172.
[22]Ciuca O P,Carter R M,Prangnell P B,et al.Characterisation of weld zone reactions in dissimilar glass-to-aluminum pulsed picosecond laser welds[J].Materials Characterization,2016,120:53-62.
[23]Shi Shuang,Sun Mingying,Hao Yanfei,et al.Effect of surface treatment technology on laser damage resistance of aluminum alloy[J].Chinese J Lasers,2016,43(12):1202001.时双,孙明营,郝燕飞,等.表面处理工艺对铝合金抗激光损伤能力的影响[J].中国激光,2016,43(12):1202001.
[24]Liu C R,Zhao J F,Liu X Y,et al.Field-assisted diffusion bonding and bond characterization of glass to aluminum[J].Journal of Materials Science,2008,43(15):5076-5082.