筋板自动进料焊接装置的研制
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摘要
针对大直径冲击钻头和锥形管与法兰的筋板焊接进行了研究,研制了一种筋板自动上料焊接装置,提高了焊接效率。介绍了该装置的自动化上料装置以及其电控系统的设计。该装置主要由机架、上料机构、夹持测距机构、焊枪运动机构、焊机及控制柜等组成。电控系统包括检测与控制两部分,检测部分的检测锥形管的旋转位置,以确定筋板的焊接位置;控制部分控制焊枪的运动,实现对筋板的焊接。该装置可提高肋板焊接的自动化程度,降低焊工的劳动强度,提高工作效率。
To solve the welding questions of reinforcing plate for large diameter percussive drill bit and tapered steel pipe,an automatic feeding and welding equipment of reinforcing plate is developed. The automatic feeding device and the control system were designed. This whole equipment consists of frame,feeding device,clamping and distance measuring device,welding gun moving device,welding machine,control cabinet etc. The control system includes detection part and control part. The former was used to detect the rotation of the tapered steel pipe to determining the weld position of the reinforcing plates. The later controls the motion of the welding gun to realize the welding of the reinforcing plates. This equipment can improve the welding automation level of reinforcing plate,reduce the labour strength of worker and increase the welding efficiency.
To solve the welding questions of reinforcing plate for large diameter percussive drill bit and tapered steel pipe,an automatic feeding and welding equipment of reinforcing plate is developed. The automatic feeding device and the control system were designed. This whole equipment consists of frame,feeding device,clamping and distance measuring device,welding gun moving device,welding machine,control cabinet etc. The control system includes detection part and control part. The former was used to detect the rotation of the tapered steel pipe to determining the weld position of the reinforcing plates. The later controls the motion of the welding gun to realize the welding of the reinforcing plates. This equipment can improve the welding automation level of reinforcing plate,reduce the labour strength of worker and increase the welding efficiency.
引文
[1]叶景申,张宝红,于建民,等.筋板类构件成形技术研究进展[J].锻压装备与制造技术,2015(2):7-10.
[2]陈怀忠,许雪贵,高建强.薄板加强筋结构焊接过程的有限元模拟[J].热加工工艺,2014,43(3):177-180.
[3]王志强.冲击反循环钻头的研制[J].西部探矿工程,2000(1):4-5.
[4]唐爱国.YCJF-25型全液压冲击反循环钻机及其应用效率分析[J].探矿工程(岩土钻掘工程),2015,42(10):55-58
[5]王军.风力发电塔杆自动化焊接技术及设备[J].电焊机,2010,40(8):10-13.
[6]韩建海,郭吉伟,付东辽.双层床架焊接机器人工作站的设计.焊接,2015(6):34-38.
[7]叶艳辉,张华,潘际銮,等.大型构件水下焊接机器人系统[J].焊接学报,2015,36(11):41-44.
[8]戴珊珊.新型简易五自由度焊接机械手的设计[J].液压与气动,2011(12):62-63.
[9]杜杰伟,虞然,郑卫刚.桁架结构焊接机器人工作站设计与研究[J].热加工工艺,2014,43(15):202-204.
[2]陈怀忠,许雪贵,高建强.薄板加强筋结构焊接过程的有限元模拟[J].热加工工艺,2014,43(3):177-180.
[3]王志强.冲击反循环钻头的研制[J].西部探矿工程,2000(1):4-5.
[4]唐爱国.YCJF-25型全液压冲击反循环钻机及其应用效率分析[J].探矿工程(岩土钻掘工程),2015,42(10):55-58
[5]王军.风力发电塔杆自动化焊接技术及设备[J].电焊机,2010,40(8):10-13.
[6]韩建海,郭吉伟,付东辽.双层床架焊接机器人工作站的设计.焊接,2015(6):34-38.
[7]叶艳辉,张华,潘际銮,等.大型构件水下焊接机器人系统[J].焊接学报,2015,36(11):41-44.
[8]戴珊珊.新型简易五自由度焊接机械手的设计[J].液压与气动,2011(12):62-63.
[9]杜杰伟,虞然,郑卫刚.桁架结构焊接机器人工作站设计与研究[J].热加工工艺,2014,43(15):202-204.