穴播器腰带柔性焊装工作站设计
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摘要
针对手工焊接作业效率低,焊接质量不稳定等问题,基于柔性设计夹具思想,设计了机械式精量穴播器腰带总成柔性焊装工作站,它由腰带夹具系统、鸭嘴-合页夹具系统、鸭嘴部件输送装置及PLC核心控制系统共同组成。本文重点介绍了腰带总成焊装系统、鸭嘴-合页分总成焊装系统以及控制系统的设计等。本工作站满足了不同尺寸类型的穴播器腰带总成焊装,解决了传统手工焊接定位不准确、换模时间长等问题,提高了焊装效率,为穴播器腰带规模化、标准化焊装生产提供了有力保障。
In order to solve the low efficiency and instable quality of manual welding operation, a flexible welding assembly work station of mechanical precision dibbler belt was designed based on flexible clamp design theory. It was composed of belt clamping system, duckbill hinge clamping system, duckbill components delivery device and PLC core control system. The designs of belt assembly welding system, duckbill-hinge assembly welding system and control system were mainly introduced. This station meets the dibbler belt assembly welding with different sizes, and it solves the inaccurate positioning and long time for die change in traditional manual welding. It improves the welding efficiency, and provides strong guarantee for scale and standardization of welding production of dibbler belt.
In order to solve the low efficiency and instable quality of manual welding operation, a flexible welding assembly work station of mechanical precision dibbler belt was designed based on flexible clamp design theory. It was composed of belt clamping system, duckbill hinge clamping system, duckbill components delivery device and PLC core control system. The designs of belt assembly welding system, duckbill-hinge assembly welding system and control system were mainly introduced. This station meets the dibbler belt assembly welding with different sizes, and it solves the inaccurate positioning and long time for die change in traditional manual welding. It improves the welding efficiency, and provides strong guarantee for scale and standardization of welding production of dibbler belt.
引文
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[2]朱士强.对我国当前播种机质量发展的思考[J].中国新技术新产品,2013(5):229.
[3]高明飞.玉米播种机质量有待提高[N].中国农机化导报,2014-07-07004.
[4]马增辉.轿车后轮罩总成焊接机器人工作站规划及仿真[D].吉林:吉林大学,2012.
[5]陈大艳.德龙驾驶室地板纵梁机器人焊接工作站应用研究[D].西安:西安石油大学,2012.
[6]陈渌漪.焊接机器人工作站的设计与实现[D].北京:北京工业大学,2012.
[7]李冬兰.基于汽车车架机器人焊接工作站的研究与应用[D].南昌:南昌大学,2010.
[8]韩建海,郭吉伟.双层床架焊接机器人工作站的设计[J].焊接,2015(6):34-38,74.
[9]夏旭新.机器人焊接工作站在椭球底封头焊接中的应用[J].电焊机,2013(5):64-68.
[10]李西洋,成斌,李成松.播种机机架焊接机器人柔性工作站设计[J].组合机床与自动化加工技术,2016(1):49-51,58.