身管内膛镀铬层-钢基体界面损伤退化行为研究进展
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摘要
现代战争对身管武器技战术指标的要求不断提高,身管内膛镀铬层-钢基体界面在服役过程中的损伤退化制约着高性能武器的发展。为揭示身管内膛镀铬层-钢基体界面损伤退化的行为与机制,简述了身管内膛镀铬层的制备过程,并对身管内膛镀铬层-钢基体界面损伤退化行为的过程、影响因素以及研究方法等近年来的研究工作进行了综述,最后对该领域未来研究的发展以及延缓身管失效的途径进行了展望。
There has been an increasing demand of technical and tactical indicators of gun barrels in modern war.Degradation failure of interface of chromium coating and steel substrate in gun bores restrict the development of high performance weapon.To describe the mechanisms of degradation failure behavior of interface of chromium coating and steel substrate in gun bores,the preparation steps of the electroplate chromium coating in gun bores are introduced first.Then the mechanism and the research method of the degradation failure behavior of interface of chromium coating and steel substrate in gun bores are reviewed.Finally,the direction for future development and the potential solutions to damage problems in gun barrel are proposed.
There has been an increasing demand of technical and tactical indicators of gun barrels in modern war.Degradation failure of interface of chromium coating and steel substrate in gun bores restrict the development of high performance weapon.To describe the mechanisms of degradation failure behavior of interface of chromium coating and steel substrate in gun bores,the preparation steps of the electroplate chromium coating in gun bores are introduced first.Then the mechanism and the research method of the degradation failure behavior of interface of chromium coating and steel substrate in gun bores are reviewed.Finally,the direction for future development and the potential solutions to damage problems in gun barrel are proposed.
引文
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3 金志明.枪炮内弹道学[M].北京:北京理工大学出版社,2004:12.
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5 Ahmad I,Picard J P.Proceedings of the interservice technical meeting on gun tube erosion and control[M].New York:Watervliet Arsenal,1970.
6 Sopok S,Rickard C,Dunn S.Thermal-chemical-mechanical gun bore erosion of an advanced artillery system part one:Theories and mechanisms[J].Wear,2005,258(1-4):659.
7 Sopok S,Rickard C,Dunn S.Thermal-chemical-mechanical gun bore erosion of an advanced artillery system part two:Modeling and predictions[J].Wear,2005,258(1-4):671.
8 Lawton B.Thermo-chemical erosion in gun barrels[J].Wear,2001,251(1):827.
9 Johnston I A.Understanding and predicting gun barrel erosion[R].Defense Science and Technology Organization Weapons Systems Division,2005.
10 Zhang G X,Chen G N,Zhang K,et al.The mechanical mechanism study on prolonging life of chromium-plated gun bore through laser discrete pretreatment[J].Acta Armamentarii,2006,27(6):978(in Chinese).张国祥,陈光南,张坤,等.激光离散预处理基体镀铬身管延寿的力学机理研究[J].兵工学报,2006,27(6):978.
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21 Underwood J H,Vigilante G N,Mulligan C P.Review of thermomechanical cracking and wear mechanisms in large caliber guns[J].Wear,2007,263(SI2):1616.
22 Evans A G,Hutchinson J W.The thermomechanical integrity of thin films and multilayers[J].Acta Metall,1995,43(7):2507.
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2 Chen Y C,Song Q Z,Wang J Z.New technologies to extend the erosion life of gun barrel[J].Acta Armamentarii,2006,27(2):330(in Chinese).陈永才,宋遒志,王建中.国内外火炮身管延寿技术研究进展[J].兵工学报,2006,27(2):330.
3 金志明.枪炮内弹道学[M].北京:北京理工大学出版社,2004:12.
4 卓穗如.机枪枪管寿命预测技术论文集[M].北京:中国兵器工业第二零八研究所,1996:15.
5 Ahmad I,Picard J P.Proceedings of the interservice technical meeting on gun tube erosion and control[M].New York:Watervliet Arsenal,1970.
6 Sopok S,Rickard C,Dunn S.Thermal-chemical-mechanical gun bore erosion of an advanced artillery system part one:Theories and mechanisms[J].Wear,2005,258(1-4):659.
7 Sopok S,Rickard C,Dunn S.Thermal-chemical-mechanical gun bore erosion of an advanced artillery system part two:Modeling and predictions[J].Wear,2005,258(1-4):671.
8 Lawton B.Thermo-chemical erosion in gun barrels[J].Wear,2001,251(1):827.
9 Johnston I A.Understanding and predicting gun barrel erosion[R].Defense Science and Technology Organization Weapons Systems Division,2005.
10 Zhang G X,Chen G N,Zhang K,et al.The mechanical mechanism study on prolonging life of chromium-plated gun bore through laser discrete pretreatment[J].Acta Armamentarii,2006,27(6):978(in Chinese).张国祥,陈光南,张坤,等.激光离散预处理基体镀铬身管延寿的力学机理研究[J].兵工学报,2006,27(6):978.
11 唐庆源,董存学.自动武器制造工艺学[M].北京:兵器工业出版社,1990:192.
12 Mulligan C P,Smith S B,Vigilante G N.Characterization and comparison of magnetron sputtered and electroplated gun bore coatings[J].J Pressure Vessel Technol,2006,128(2):240.
13 胡如南,陈松祺.实用镀铬技术[M].北京:国防工业出版社,2013:120.
14 Li H X,Chen G N,Zhang G X,et al.Study of the initial electroplated chromium layer by substrate-dissolving-away[J].Trans Mater Heat Treatment,2006,27(2):94(in Chinese).李怀学,陈光南,张国祥,等.初始镀铬层的基体溶解法研究[J].材料热处理学报,2006,27(2):94.
15 Xi B.Development and practice of chromium plating on the barrel of guns[J].Corros Protect,2000,21(3):131(in Chinese).奚兵.枪管镀铬的发展与实践[J].腐蚀与防护,2000,21(3):131.
16 Li H X,Chen G N,Gong S L.Functionally graded interface effects of chromium electrodeposits with a laser-discretely treated steel substrate[J].Chin J Lasers,2011(3):114(in Chinese).李怀学,陈光南,巩水利.激光离散预处理钢基铬层的功能梯度界面效应[J].中国激光,2011(3):114.
17 Zhou C G,Yang M J,Peng L H,et al.Effect of advanced high-frequency laser treating on joining condition of chrome cladding material[J].Ordnance Mater Sci Eng,2003,26(5):15(in Chinese).周重光,杨明江,彭林华,等.先进高重频激光处理对镀铬层结合特性的影响[J].兵器材料科学与工程,2003,26(5):15.
18 黄子勋,吴纯素.电镀理论[M].北京:中国农业机械出版社,1982:76.
19 Fu H T,Zhang J,Huang J F,et al.Comparison of nitrided hot work tool steel and chromium coated 30SiMn2MoVA[J].China Surf Eng,2015,28(6):1(in Chinese).付航涛,张津,黄进峰,等.热模钢渗氮与30SiMn2MoVA镀铬性能比较[J].中国表面工程,2015,28(6):1.
20 Xu X Y,Zhang K,Chen G N,et al.Influence of laser hardening substrate on microstructure and bonding of electroplating chromium coating[J].Chin J Lasers,2006,33(3):413(in Chinese).徐向阳,张坤,陈光南,等.激光硬化基体对镀铬层组织和结合的影响[J].中国激光,2006,33(3):413.
21 Underwood J H,Vigilante G N,Mulligan C P.Review of thermomechanical cracking and wear mechanisms in large caliber guns[J].Wear,2007,263(SI2):1616.
22 Evans A G,Hutchinson J W.The thermomechanical integrity of thin films and multilayers[J].Acta Metall,1995,43(7):2507.
23 Huang J F,Lian Y,Zhang C,et al.Study on erosion of gun barrels with different surface treatments[J].J University of Science and Technology Beijing,2014,36(3):323(in Chinese).黄进峰,连勇,张程,等.不同表面处理条件下身管烧蚀研究[J].北京科技大学学报,2014,36(3):323.
24 Zhang K,Chen G N,Peng Y C.On the origin of substrate erosion in chromium plated gun barrel[J].Phys Test Chem Anal Part A:Phys Test,2006,42(4):171(in Chinese).张坤,陈光南,彭玉春.镀铬枪管的基体初始烧蚀行为[J].理化检验-物理分册,2006,42(4):171.
25 Zhang G X,Zhang K,Chen G N,et al.Interfacial corrosion and spallstion of Cr-plated coating on a gun barrel steel substrate pretreated by laser spiraly quenching[J].Corros Sci Protect Technol,2006,18(6):418(in Chinese).张国祥,张坤,陈光南,等.钢基身管内镀铬层下的激光淬火基体界面腐蚀与铬层剥落[J].腐蚀科学与防护技术,2006,18(6):418.
26 Yao J Q.Fabrication and properties of novel thermal barrier coating with laminated composite bond coat[D].Beijing:University of Science and Technology Beijing,2014(in Chinese).姚俊奇.施加层状复合粘结层的新型热障涂层的制备与性能研究[D].北京:北京科技大学,2014.
27 Zhang G X,Chen G N,Zhang K,et al.Effect of laser-quenched substrate on interfacial shear strength of chromium plated coatings[J].China Surf Eng,2006,19(6):25(in Chinese).张国祥,陈光南,张坤,等.基体激光淬火对镀铬层界面剪切强度的影响[J].中国表面工程,2006,19(6):25.
28 Yang B Q,Zhang K,Chen G N,et al.A quantitative analysis of the effect of laser transformation hardening on crack driving force in steels[J].Surf Coat Technol,2006,201(6):2208.
29 Yang B,Zhang K,Chen G,et al.Effect of a laser pre-quenched steel substrate surface on the crack driving force in a coating-steel substrate system[J].Acta Mater,2007,55(13):4349.
30 Cote P J,Rickard C.Gas-metal reaction products in the erosion of chromium-plated gun bores[J].Wear,2000,241(1):17.
31 Underwood J H,Vigilante G N,Troiano E.Failure beneath cannon thermal barrier coatings by hydrogen cracking:Mechanisms and modeling[M]∥Reuter W G,Piascik R S.American Society for Testing and Materials Special Technical Publication,2003:1417.
32 Underwood J H,Parker A P,Cote P J,et al.Compressive thermal yielding leading to hydrogen cracking in a fired cannon[J].J Pressure Vessel Technol,1998,121(1):116.
33 Underwood J H,Parker A P.Thermal damage and shear failure of chromium plated coating on an A723steel cannon tube[R].US Army Armament Research Development and Engineering Center,1999.
34 Underwood J H,Troiano E.Critical fracture processes in army cannons:A review[J].J Pressure Vessel Technol,2003,125(3):287.
35 Gao H X,Huang J F,Zhang J S,et al.Formation and spalling off mechanism of white layer of rapid-firing gun steel[J].Heat Treat Met,2008,33(10):109(in Chinese).高海霞,黄进峰,张济山,等.速射武器身管用钢的白层形成及剥落机制[J].金属热处理,2008,33(10):109.
36 Underwood J H,Witherell M D,Sopok S,et al.Thermomechanical modeling of transient thermal damage in cannon bore materials[J].Wear,2004,257(9-10):992.
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