压力容器服役质量指标体系构建及评价方法研究
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摘要
针对压力容器缺乏从使用中广义质量的角度进行评价的问题,提出了一种应用于压力容器服役过程质量分析的质量指标体系与评价方法。首先,依据压力容器使用过程中的特点及现代广义质量概念,提出了压力容器服役质量的概念,并对服役质量内涵进行了阐述;其次,构建了压力容器服役质量评价指标体系,给出了指标体系中各指标数据的获取方式与路线;在此基础上,提出了压力服役质量指数的概念,并结合属性数学评价理论,给出了服役质量指数计算方法,实现压力容器在服役过程中的质量量化评价。用某企业压力容器服役过程数据验证所提方法的有效性,结果表明,提出的方法可以实现从底层服役过程数据到系统宏观服役质量状态的集成分析,同时所提服役质量指数可以实时体现系统服役状态定量化、直观化的分析。
To overcome the shortage of evaluating the quality of pressure vessels from the view of generalized quality in actual service, a quality index system and an evaluation method for quality analysis of pressure vessels in service process are proposed. The concept of service quality of pressure vessel is put forward based on the characteristics of pressure vessel and the modern generalized quality concept, and the connotation of service quality is elaborated. The evaluation index system of service quality of pressure vessel is constructed, and the acquisition methods and routes of index data in the index system are then introduced. The concept of service quality index of pressure vessels is put forward following the evaluation index system. Combining with the mathematical evaluation theory of attribute, the calculation method of service quality index is presented to realize the quantitative evaluation of service quality of pressure vessels, then the effectiveness of this method is verified by the service process data of a pressure vessel. The results show that the proposed method realizes the integrated analysis from the bottom service process data to the macro service quality status of the system. Additionally, the service quality index reflects the quantitative and intuitive analysis for the service status of the system in real time.
To overcome the shortage of evaluating the quality of pressure vessels from the view of generalized quality in actual service, a quality index system and an evaluation method for quality analysis of pressure vessels in service process are proposed. The concept of service quality of pressure vessel is put forward based on the characteristics of pressure vessel and the modern generalized quality concept, and the connotation of service quality is elaborated. The evaluation index system of service quality of pressure vessel is constructed, and the acquisition methods and routes of index data in the index system are then introduced. The concept of service quality index of pressure vessels is put forward following the evaluation index system. Combining with the mathematical evaluation theory of attribute, the calculation method of service quality index is presented to realize the quantitative evaluation of service quality of pressure vessels, then the effectiveness of this method is verified by the service process data of a pressure vessel. The results show that the proposed method realizes the integrated analysis from the bottom service process data to the macro service quality status of the system. Additionally, the service quality index reflects the quantitative and intuitive analysis for the service status of the system in real time.
引文
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[2] 彭浩斌.我国特种设备安全管理体系研究 [D].广州:华南理工大学,2009:17-20.
[3] 缪春生,曹建树,马歆,等.压力容器安全管理与定期检验的探讨 [J].压力容器,2008,25(12):5-9.MIAO Chunsheng,CAO Jianshu,MA Xin,et al.Safety management and periodic inspection of pressure vessels [J].Pressure Vessels,2008,25(12):5-9.
[4] 曹康.基于IAHP和灰色关联分析的海洋平台压力容器安全评价 [D].兰州:兰州理工大学,2016:11-32.
[5] 陈炜,吕运容,程四祥,等.基于风险的石化装置长周期运行检验优化技术 [J].压力容器,2015(2):69-74.CHEN Wei,Lü Yunrong,CHNEG Sixiang,et al.Risk-based inspection and optimization technology for long-term operation of petrochemical plants [J].Pressure Vessels,2015(2):69-74.
[6] 马良军.RBI技术在制氢机组应用研究 [D].上海:上海交通大学,2009:25-38.
[7] 金志江,韩树新.基于循环J积分的压力容器疲劳寿命预测的数值模拟 [J].机械工程学报,2007,43(10):191-195.JIN Zhijiang,HAN Shuxin.Numerical simulation of pressure vessel fatigue life prediction based on cycle J integral [J].Journal of Mechanical Engineering,2007,43(10):191-195.
[8] 陈学东,范志超,江慧丰,等.复杂加载条件下压力容器典型用钢疲劳蠕变寿命预测方法 [J].机械工程学报,2009,45(2):81-87.CHEN Xuedong,FAN Zhichao,JAING Huifeng,et al.Steel fatigue creep life prediction method for pressure vessels under complex loading conditions [J].Chinese Journal of Mechanical Engineering,2009,45(2):81-87.
[9] 徐鹏.压力容器用钢16MnR高温损伤后应变疲劳特性研究 [D].杭州:浙江大学,2006:9-10.
[10] JURAN J M,DEFEO J A.Juran’s quality handbook:the complete guide to performance excellence [M].7th ed.New York,USA:McGraw-Hill Professional Publishing,2016:7-12.
[11] 杨音.关于企业大质量观的确立 [J].石油工业技术监督,2007(4):29-31.YANG Yin.On the establishment of enterprise quality concept [J].Petroleum Industry Technology Supervision,2007(4):29-31.
[12] 刘源张.坚持大质量观念练好管理基本功:访国际质量院院士,中国工程院院士刘源张 [J].质量与可靠性,2005(3):7-9.LIU Yuanzhang.Insisting on the concept of great quality and practicing the basic skills of management:visiting LIU Yuanzhang,academician of International Quality Academy and Chinese Academy of Engineering [J].Quality and Reliability,2005(3):7-9.
[13] 郎志正.大质量概念 [J].工程质量,2005(3):36.LANG Zhizheng.The concept of large quality [J].Engineering Quality,2005(3):36.
[14] 黄必清,何焱,王婷艳.基于模糊综合评价的海上直驱风电机组运行状态评估 [J].清华大学学报(自然科学版),2015,55(5):543-549.HUANG Biqing,HE Yan,WANG Tingyan.Operation status evaluation of offshore direct drive wind turbine based on fuzzy comprehensive evaluation [J].Journal of Tsinghua University (Natural Science Edition),2015,55(5):543-549.
[15] BABBAR C,AMIN S H.A multi-objective mathematical model integrating environmental concerns for supplier selection and order allocation based on fuzzy QFD in beverages industry [J].Expert Systems with Applications,2018,92:27-38.
[16] 邓敏.基于属性数学的建设项目交通影响程度评价研究 [D].武汉:华中科技大学,2011:15-19.
[17] JIANG Hongquan,WANG Rongxi,GAO Zhiyong,et al.Classification of weld defects based on the analytical hierarchy process and Dempster-Shafer evidence theory [J].Journal of Intelligent Manufacturing,2017(6):1-12.
[18] 田依林,杨青.突发事件应急能力评价指标体系建模研究 [J].应用基础与工程科学报,2008,16(2):200-208.TIAN Yilin,YANG Qing.Modeling of emergency response capability evaluation index system [J].Journal of Applied Basic and Engineering Science,2008,16(2):200-208.