平模式成型机关键部件设计及秸秆类原料适应性试验
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摘要
针对目前成型机对秸秆类原料适应性差的问题,文章根据小麦秸秆、玉米秸秆、水稻秸秆、油菜秸秆、香蕉秸秆5种生物质原料特性,对平模式成型机的平模和压辊两个关键部件进行设计,以提高成型机的原料适应性。通过分别对5种原料进行成型试验,验证成型机对5种生物质原料的适应性。试验结果表明,对于5种秸秆原料,成型机均能够很好成型,成型机及成型颗粒各项指标均达到了设计要求。为生物质成型技术的研究和开发提供了一定的参考依据。
At present, there is a problem that the forming machine has poor adaptability to straw raw materials. Aiming at this problem, based on the research on characteristics of five kinds of biomass raw materials: wheat straw, corn straw, rice straw, rape straw and banana straw, the key parameters of the flat die and press roller which are the critical components of the forming machine were designed in this paper. The adaptability of the flat die forming machine to five kinds of biomass raw materials was verified through the forming tests of five kinds of raw materials. The test results showed that all kinds of straw raw materials could be well formed, and all the indexes of the flat die forming machine and the forming particles met the design requirements. This design provides a certain reference basis for the research and development of the forming technology.
At present, there is a problem that the forming machine has poor adaptability to straw raw materials. Aiming at this problem, based on the research on characteristics of five kinds of biomass raw materials: wheat straw, corn straw, rice straw, rape straw and banana straw, the key parameters of the flat die and press roller which are the critical components of the forming machine were designed in this paper. The adaptability of the flat die forming machine to five kinds of biomass raw materials was verified through the forming tests of five kinds of raw materials. The test results showed that all kinds of straw raw materials could be well formed, and all the indexes of the flat die forming machine and the forming particles met the design requirements. This design provides a certain reference basis for the research and development of the forming technology.
引文
[1]人民网.加大秸秆生物质炭化产业支持[EB/OL].http://rmfp.people.com.cn/n1/2018/0319/c406725-29874825.html,2018-03-19.
[2]任珊珊,葛正浩,张正钧.生物质燃料的成型工艺及微观成型机理研究[J].可再生能源,2018,36(2):185-194.
[3]霍丽丽,田宜水,孟海波,等.模辊式生物质颗粒燃料成型机性能试验[J].农业机械学报,2010,41(12):121-125.
[4]梁昱,周立迎,黄昊旻,等.平模机制备生物质成型燃料的试验研究[J].中国农机化,2012(5):92-96.
[5]陈忠加,俞国胜,王青宇,等.柱塞式平模生物质成型机设计与试验[J].农业工程学报,2015,31(19):31-38.
[6]张喜瑞,甘声豹,李粤,等.行星轮式内外锥辊固体燃料平模成型机研制与试验[J].农业工程学报,2014,30(22):10-20.
[7]付敏,韩立志,梁栋,等.模辊式生物质压块成型模孔受力分析及参数影响研究[J].可再生能源,2016,34(4):600-607.
[8]孙旭清.环模制粒机的主体结构优化研究[D].无锡:江南大学,2009.
[9]景果仙,王述洋,王妍玮,等.生物质燃料成型机环模设计[J].林业机械与木工设备,2009,37(1):35-36.
[10]霍丽丽,田宜水,孟海波,等.模辊式生物质颗粒燃料成型机性能试验[J].农业机械学报,2010,41(12):121-125.
[11]霍丽丽,赵立欣,田宜水,等.生物质颗粒燃料成型的黏弹性本构模型[J].农业工程学报,2013,29(9):200-206.
[12] NY/T1883-2010,生物质固体成型燃料成型设备试验方法[S].
[13] NY/T1881.7-2010,生物质固体成型燃料试验方法第8部分:机械耐久性[S].
[14] GB/T50087-2013,工业企业噪声控制设计规范[S].
[15] I Obernberger,G Thek.The Pellet Handbook-The Production and Thermal Utilization of Biomass Pellets[M].London:Earthscan Publications Ltd.,2010.36-75.
[2]任珊珊,葛正浩,张正钧.生物质燃料的成型工艺及微观成型机理研究[J].可再生能源,2018,36(2):185-194.
[3]霍丽丽,田宜水,孟海波,等.模辊式生物质颗粒燃料成型机性能试验[J].农业机械学报,2010,41(12):121-125.
[4]梁昱,周立迎,黄昊旻,等.平模机制备生物质成型燃料的试验研究[J].中国农机化,2012(5):92-96.
[5]陈忠加,俞国胜,王青宇,等.柱塞式平模生物质成型机设计与试验[J].农业工程学报,2015,31(19):31-38.
[6]张喜瑞,甘声豹,李粤,等.行星轮式内外锥辊固体燃料平模成型机研制与试验[J].农业工程学报,2014,30(22):10-20.
[7]付敏,韩立志,梁栋,等.模辊式生物质压块成型模孔受力分析及参数影响研究[J].可再生能源,2016,34(4):600-607.
[8]孙旭清.环模制粒机的主体结构优化研究[D].无锡:江南大学,2009.
[9]景果仙,王述洋,王妍玮,等.生物质燃料成型机环模设计[J].林业机械与木工设备,2009,37(1):35-36.
[10]霍丽丽,田宜水,孟海波,等.模辊式生物质颗粒燃料成型机性能试验[J].农业机械学报,2010,41(12):121-125.
[11]霍丽丽,赵立欣,田宜水,等.生物质颗粒燃料成型的黏弹性本构模型[J].农业工程学报,2013,29(9):200-206.
[12] NY/T1883-2010,生物质固体成型燃料成型设备试验方法[S].
[13] NY/T1881.7-2010,生物质固体成型燃料试验方法第8部分:机械耐久性[S].
[14] GB/T50087-2013,工业企业噪声控制设计规范[S].
[15] I Obernberger,G Thek.The Pellet Handbook-The Production and Thermal Utilization of Biomass Pellets[M].London:Earthscan Publications Ltd.,2010.36-75.