钢帘线残余扭转在线监测及自动消除控制系统设计
|
摘要
钢帘线在捻制的过程中会产生残余扭转,导致钢帘线在捻制完成后沿捻制相反的方向出现不同程度的回转,严重影响钢帘线的使用性能。为了减小钢丝捻制过程中出现的残余扭转,设计了钢帘线残余扭转在线监测及自动消除控制系统。利用西门子S7-200系列PLC(programmable logic controller,可编程逻辑控制器)对控制系统的软件和硬件进行合理配置,并详细阐述了系统的硬件和软件设计。采用台达DOP系列的触摸屏,实现钢帘线残余扭转在线实时监测的功能。该设备整机性能稳定,实现了残余扭转的控制与消除,满足生产线高柔性化、高效率、高质量的自动化生产要求。
The steel cord will produce residual torsion stress during twisting,which will cause different degrees of rotation opposite the twisting direction after the twisting progress is finished,and it will seriously affect the performance of steel cord.In order to reduce the residual torsion stress in the process of wire twisting,the on-line monitoring and automatic elimination control system for the residual torsion of steel cord was designed.The software and hardware of the control system were reasonably configured by the SIEMENS S7-200 series PLC(programmable logic controller),and the hardware and the software design of the system were expounded in detail.The touch screen of the delta DOP series was used to realize the on-line real-time monitoring of the residual torsion value of steel cord.The whole machine has stable performance and realizes the control and elimination of the residual torsion,which meets the requirements of automatic production with high flexibility,high efficiency and high quality in the production line.
The steel cord will produce residual torsion stress during twisting,which will cause different degrees of rotation opposite the twisting direction after the twisting progress is finished,and it will seriously affect the performance of steel cord.In order to reduce the residual torsion stress in the process of wire twisting,the on-line monitoring and automatic elimination control system for the residual torsion of steel cord was designed.The software and hardware of the control system were reasonably configured by the SIEMENS S7-200 series PLC(programmable logic controller),and the hardware and the software design of the system were expounded in detail.The touch screen of the delta DOP series was used to realize the on-line real-time monitoring of the residual torsion value of steel cord.The whole machine has stable performance and realizes the control and elimination of the residual torsion,which meets the requirements of automatic production with high flexibility,high efficiency and high quality in the production line.
引文
[1]余蓉,吴玮,郭永铭,等.钢帘线钢的生产与发展[J].特殊钢,2005,26(6):1-3.YU Rong,WU Wei,GUO Yong-ming,et al.Production and development of wire for steel cord of tyre[J].Special Steel,2005,26(6):1-3.
[2]曹秀岭,焦小鹏,翟振华.超高强度钢帘线的生产试制[J].金属制品,2010,36(5):7-10.CAO Xiu-ling,JIAO Xiao-peng,ZHAI Zhen-hua.Production trial of super-strength steel cord[J].Metal Products,2010,36(5):7-10.
[3]刘燕生.子午胎对钢帘线的基本性能要求[J].金属制品,2000,26(3):34-37.LIU Yan-sheng.Requirements of meridian tyre on the basic property of steel cord[J].Metal Products,2000,26(3):34-37.
[4]CHANEL S,PBRE N.An investigation on the corrosion of brass-coated steel cords for tyres by electrochemical techniques[J].Corrosion Science,2001,43(3):413-427.
[5]张熹,王春旭,史庆南.子午线轮胎钢帘线用钢丝的工艺现状[J].钢铁研究学报,2007,19(1):1-5.ZHANG Xi,WANG Chun-xu,SHI Qing-nan.Technological situation of steel wire for steel cord of radial tire[J].Journal of Iron and Steel Research,2007,19(1):1-5.
[6]曾春霖.我国钢帘线用钢发展状况与展望[J].金属制品,2014,40(5):48-51.ZENG Chun-lin.Development status and prospect of China steel for cord[J].Metal Products,2014,40(5):48-51.
[7]王天冲.钢帘线生产技术和检测技术的新发展[J].金属制品,1998,24(6):6-10.WANG Tian-chong.New development of the production and test technologies for steel cord[J].Metal Products,1998,24(6):6-10.
[8]冯秀英.钢帘线产品的市场前景[J].冶金丛刊,1996(3):27-31.FENG Xiu-ying.Market prospect of steel cord products[J].Metallurgical Collections,1996(3):27-31.
[9]张兴宏,张晓林,胡江霞.钢帘线收线机的张力控制装置[J].金属制品,2010,36(1):52-54.ZHANG Xing-hong,ZHANG Xiao-lin,HU Jiang-xia.Tension control device for steel cord wire take-up[J].Metal Products,2010,36(1):52-54.
[10]吴强,胡金莲.自动检测修正钢丝绳残余扭转设备的研制[J].金属制品,2013,39(2):53-55.WU Qiang,HU Jin-lian.Research of automatic testing and correction of residual torsion equipment for wire rope[J].Metal Products,2013,39(2):53-55.
[11]程颖,翁志远.残余应力对钢丝扭转性能的影响[J].黑龙江科技信息,2012(26):9.CHENG Ying,WENG Zhi-yuan.The effect of residual stress on the torsion property of steel wire[J].Heilongjiang Science and Technology Information,2012(26):9.
[12]PERENDA J,TRAJKOVSKI J,EROVNIK A,et al.Residual stresses after deep rolling of a torsion bar made from high strength steel[J].Journal of Materials Processing Technology,2015,218(3):89-98.
[13]吴强,胡金莲,范旭琪,等.钢丝绳残余扭转自动检测修正一体化设备:ZL201020696439.X[P].2011-11-16.WU Qiang,HU Jin-lian,FAN Xu-qi,et al.Automatic detection and correction of residual torsion of wire rope:ZL201020696439.X[P].2011-11-16.
[14]张永平,徐一铭,周黄山,等.钢丝残余扭转值的检测装置:201620825350.6[P].2017-04-26.ZHANG Yong-ping,XU Yi-ming,ZHOU Huangshan,et al.Testing device for residual torsion value of steel wire:201620825350.6[P].2017-04-26.
[15]王俊杰,张伟,金杰峰,等.电动汽车电池装箱生产线控制系统的设计[J].组合机床与自动化加工技术,2016(2):122-125.WANG Jun-jie,ZHANG Wei,JIN Jie-feng,et al.Design of controlling system for electric car battery packing production line[J].Modular Machine Tool and Automatic Manufacturing Technique,2016(2):122-125.
[16]郑天池,郭琳娜,孙小刚,等.电容器盖板自动预压机及其控制系统设计[J].工程设计学报,2017,24(1):108-114.ZHENG Tian-chi,GUO Lin-na,SUN Xiao-gang,et al.Design of automatic preloading machine and its control system for capacitor cover plate[J].Chinese Journal of Engineering Design,2017,24(1):108-114.
[17]郑天池,郭琳娜,孙小刚,等.基于PLC和触摸屏的电容器接收装置控制系统设计[J].仪表技术与传感器,2017(2):74-77.ZHENG Tian-chi,GUO Lin-na,SUN Xiao-gang,et al.Design of control system for capacitor receiving device based on PLC and touch screen[J].Instrument Technique and Sensor,2017(2):74-77.
[18]张军,鞠家全,郑天池,等.基于激光双测头的印铁涂层湿膜厚度测量评估系统设计[J].仪表技术与传感器,2016(4):87-90.ZHANG Jun,JU Jia-quan,ZHENG Tian-chi,et al.Design of wet film thickness measurement and assessment system of printing iron coating based on double laser probe[J].Instrument Technique and Sensor,2016(4):87-90.
[2]曹秀岭,焦小鹏,翟振华.超高强度钢帘线的生产试制[J].金属制品,2010,36(5):7-10.CAO Xiu-ling,JIAO Xiao-peng,ZHAI Zhen-hua.Production trial of super-strength steel cord[J].Metal Products,2010,36(5):7-10.
[3]刘燕生.子午胎对钢帘线的基本性能要求[J].金属制品,2000,26(3):34-37.LIU Yan-sheng.Requirements of meridian tyre on the basic property of steel cord[J].Metal Products,2000,26(3):34-37.
[4]CHANEL S,PBRE N.An investigation on the corrosion of brass-coated steel cords for tyres by electrochemical techniques[J].Corrosion Science,2001,43(3):413-427.
[5]张熹,王春旭,史庆南.子午线轮胎钢帘线用钢丝的工艺现状[J].钢铁研究学报,2007,19(1):1-5.ZHANG Xi,WANG Chun-xu,SHI Qing-nan.Technological situation of steel wire for steel cord of radial tire[J].Journal of Iron and Steel Research,2007,19(1):1-5.
[6]曾春霖.我国钢帘线用钢发展状况与展望[J].金属制品,2014,40(5):48-51.ZENG Chun-lin.Development status and prospect of China steel for cord[J].Metal Products,2014,40(5):48-51.
[7]王天冲.钢帘线生产技术和检测技术的新发展[J].金属制品,1998,24(6):6-10.WANG Tian-chong.New development of the production and test technologies for steel cord[J].Metal Products,1998,24(6):6-10.
[8]冯秀英.钢帘线产品的市场前景[J].冶金丛刊,1996(3):27-31.FENG Xiu-ying.Market prospect of steel cord products[J].Metallurgical Collections,1996(3):27-31.
[9]张兴宏,张晓林,胡江霞.钢帘线收线机的张力控制装置[J].金属制品,2010,36(1):52-54.ZHANG Xing-hong,ZHANG Xiao-lin,HU Jiang-xia.Tension control device for steel cord wire take-up[J].Metal Products,2010,36(1):52-54.
[10]吴强,胡金莲.自动检测修正钢丝绳残余扭转设备的研制[J].金属制品,2013,39(2):53-55.WU Qiang,HU Jin-lian.Research of automatic testing and correction of residual torsion equipment for wire rope[J].Metal Products,2013,39(2):53-55.
[11]程颖,翁志远.残余应力对钢丝扭转性能的影响[J].黑龙江科技信息,2012(26):9.CHENG Ying,WENG Zhi-yuan.The effect of residual stress on the torsion property of steel wire[J].Heilongjiang Science and Technology Information,2012(26):9.
[12]PERENDA J,TRAJKOVSKI J,EROVNIK A,et al.Residual stresses after deep rolling of a torsion bar made from high strength steel[J].Journal of Materials Processing Technology,2015,218(3):89-98.
[13]吴强,胡金莲,范旭琪,等.钢丝绳残余扭转自动检测修正一体化设备:ZL201020696439.X[P].2011-11-16.WU Qiang,HU Jin-lian,FAN Xu-qi,et al.Automatic detection and correction of residual torsion of wire rope:ZL201020696439.X[P].2011-11-16.
[14]张永平,徐一铭,周黄山,等.钢丝残余扭转值的检测装置:201620825350.6[P].2017-04-26.ZHANG Yong-ping,XU Yi-ming,ZHOU Huangshan,et al.Testing device for residual torsion value of steel wire:201620825350.6[P].2017-04-26.
[15]王俊杰,张伟,金杰峰,等.电动汽车电池装箱生产线控制系统的设计[J].组合机床与自动化加工技术,2016(2):122-125.WANG Jun-jie,ZHANG Wei,JIN Jie-feng,et al.Design of controlling system for electric car battery packing production line[J].Modular Machine Tool and Automatic Manufacturing Technique,2016(2):122-125.
[16]郑天池,郭琳娜,孙小刚,等.电容器盖板自动预压机及其控制系统设计[J].工程设计学报,2017,24(1):108-114.ZHENG Tian-chi,GUO Lin-na,SUN Xiao-gang,et al.Design of automatic preloading machine and its control system for capacitor cover plate[J].Chinese Journal of Engineering Design,2017,24(1):108-114.
[17]郑天池,郭琳娜,孙小刚,等.基于PLC和触摸屏的电容器接收装置控制系统设计[J].仪表技术与传感器,2017(2):74-77.ZHENG Tian-chi,GUO Lin-na,SUN Xiao-gang,et al.Design of control system for capacitor receiving device based on PLC and touch screen[J].Instrument Technique and Sensor,2017(2):74-77.
[18]张军,鞠家全,郑天池,等.基于激光双测头的印铁涂层湿膜厚度测量评估系统设计[J].仪表技术与传感器,2016(4):87-90.ZHANG Jun,JU Jia-quan,ZHENG Tian-chi,et al.Design of wet film thickness measurement and assessment system of printing iron coating based on double laser probe[J].Instrument Technique and Sensor,2016(4):87-90.