全自动智能取料试管贴标机研制
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摘要
为解决现在医院化验室采血试管使用手工贴标签方式效率低、易出错、不美观问题,研究了一种高效、贴标精准、出错率极低的全自动贴标机。利用上位机和ARM联合控制,通过连接医院LIS系统,可以即时同步需要做检查病人的信息,自动选取打印内容和化验的试管种类;通过ARM对旋转机构和打印时间的精准控制,使每一个带有病人信息的标签都可以平整地贴在Φ12 mm试管指定位置上;通过对机械手和步进电机控制的优化算法,实现多结构并行、最短工作距离选择、自我检测及报错等功能。设备从接收到贴标命令到完成动作出料只需4 s/支,是手工速度的7倍以上。全自动试管贴标机保证了贴标内容的准确无误,同时大大提高了贴标工作效率。
In order to solve the problem of low efficiency, error-prone, and unaesthetic of the manual labeling method in the blood sampling tube of the hospital laboratory, a fully automatic labeling machine with high efficiency, accurate labeling, and extremely low error rate is studied. By using the host computer and ARM joint control to connect the hospital LIS system, the patient's information can be immediately synchronized, and the print content and test tube type can be selected automatically. Through ARM's the rotating mechanism and precise control of printing time, each label with patient information can be flatly attached to the specified position of the Φ12 mm test tube. Multi-structure parallel, shortest working distance selection, self-detection, and error reporting can be achieved through optimization algorithms for robot and stepper motor control. The equipment only needs 4 s/piece from the receipt of the labeling command to the completion of the action, and the speed is 7 times more than manual work. The automatic test tube labeling machine ensures the accuracy of the labeling content and greatly improves the efficiency.
In order to solve the problem of low efficiency, error-prone, and unaesthetic of the manual labeling method in the blood sampling tube of the hospital laboratory, a fully automatic labeling machine with high efficiency, accurate labeling, and extremely low error rate is studied. By using the host computer and ARM joint control to connect the hospital LIS system, the patient's information can be immediately synchronized, and the print content and test tube type can be selected automatically. Through ARM's the rotating mechanism and precise control of printing time, each label with patient information can be flatly attached to the specified position of the Φ12 mm test tube. Multi-structure parallel, shortest working distance selection, self-detection, and error reporting can be achieved through optimization algorithms for robot and stepper motor control. The equipment only needs 4 s/piece from the receipt of the labeling command to the completion of the action, and the speed is 7 times more than manual work. The automatic test tube labeling machine ensures the accuracy of the labeling content and greatly improves the efficiency.
引文
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[2]才华,刘树军,李轲冉.自动上下料试管贴标机的设计与研究[J].科技展望,2016,24:138-139.
[3]简峻,张宁,余学飞,等.基于步进电动机的试管自动贴标系统研制[J].医疗卫生装备,2011,32(12):26-29.
[4]刘树军,李敏敏,李波,等.一种自动上下料试管贴标机:中国,201510080549.0[P].2015-02-15.
[5]伍志祥,陆佳平,林淼.贴标机自动取标贴标的研究与分析[J].机械设计,2013(12):62-64.
[6]湛华.提高自动贴标机出标精度的设计探讨[J].科技创新与应用,2014(31):62-63.
[7]王娈,张国全,雷新云,等.手机锂离子电芯贴标机的设计[J].包装工程,2015(13):90-94.
[8]贺勇.条码打印机的选择[J].中国物流与采购,2013(12):46-47.
[9]Ahmed P,Goyalp,Narayanan T S,et al.Linear time algorithms for an image labeling machine[J].Pattern Recognition Letters,1988,7(5):273-278.
[10]杨绮云,李为涛.贴标机供标机构的动力学分析及控制系统设计[J].包装工程,2006,27(5):45-47.
[11]杨绮云,孟爽,卜迟武,等.方瓶三面贴标过程运动轨迹的仿真研究[J].包装工程,2012,33(9):7-10.
[12]呼英俊,王开和,苗德华,等.小型异型瓶不干胶自动贴标机研制[J].包装与食品机械,2002,23(1):4-6.
[13]贺兵,刘扬.模块化设计在包装机械设计中的应用[J].包装工程,2008,29(10):140-142.
[14]陈立定,谢青延,梁联冠.瓶装自动贴标机的研制[J].食品工业科技,2009,30(12):303-305.
[15]贺勇.条码打印机的选择[J].中国物流与采购,2013(12):46-47.
[16]凌桂龙,丁金滨,温正.ANSYS Workbench 13.0 从入门到精通[M].北京:清华大学出版社,2012.
[17]Li Yang,Wang Caili,Wang Rongshun.The thermal stress analysis and structure optimum of neck tube with vertical cryogenic insulated cylinders based on ANSYS[J].Nuclear Engineering and Design,2012,252:144-152.
[18]Enchevaa A,Vayakisb G,Karpushov A.Design optimization of the ITER divertor agnetic probes using FEM analyses[J].Fusion Engineering and Design,2010,85(1):18-23.
[19]Shaikha M S,Pathak H A,Oliver T.Structural finite element analysis of ITER in-all shield[J].Fusion Engineering and Design,2013,88(9/10):2105-2109.
[20]胡名玺,高万玉,杜振杰,等.基于ANSYS的悬挂式缓冲包装结构设计研究[J].包装工程,2005,26(5):138-140.
[21]Chen Yanhong,Zhu Feng.The finite element analysis and the optimization design of the Yj3128-type dump truck’s sub-frames based on ANSYS[J].Procedia Earth and Planetary Science,2011,2:133-138.
[22]阿伦,呼斯勒,田野,等.基于ANSYS的植物纤维餐饮具静态力学特性的仿真实验[J].包装工程,2011,32(3):33-35.
[23]EE-SH3 photomicrosensor transmissive data sheet.omron elec-tronics LLC,2010[EB/OL].[2011-06-02].http://www.21icsearch.com/pdfdetil_3EF3E3688336F95C.html.