电子束熔覆表面改性技术的研究进展
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摘要
电子束熔覆技术能使材料表面获得优异的性能。介绍了电子束熔覆表面改性的原理及特点,阐述了电子束熔覆技术对材料耐磨性、耐腐蚀性能和抗氧化性的改善机理,对材料表面改性层组织和性能的影响及其国内外研究现状及发展前景。简述了电子束引起涂层与基体之间结合力以及材料结构的变化。最后,对电子束熔覆表面改性技术当前存在的不足以及未来的发展方向进行了论述。
The excellent surface properties of the materials can be obtained by electron beam cladding technology. The principle and characteristics of the electron beam cladding surface modification were introduced. The mechanism of electron beam cladding technology for improving the wear resistance, corrosion resistance and oxidation resistance of the material and its influence on the microstructure and properties of the surface modified layer, and the research status and development prospect in China and abroad were reviewed. The change of bonding force between cladding layer and substrate and material structure caused by electron beam were discussed. Finally, the existing problems and future development directions of electron beam cladding surface modification technology were discussed.
The excellent surface properties of the materials can be obtained by electron beam cladding technology. The principle and characteristics of the electron beam cladding surface modification were introduced. The mechanism of electron beam cladding technology for improving the wear resistance, corrosion resistance and oxidation resistance of the material and its influence on the microstructure and properties of the surface modified layer, and the research status and development prospect in China and abroad were reviewed. The change of bonding force between cladding layer and substrate and material structure caused by electron beam were discussed. Finally, the existing problems and future development directions of electron beam cladding surface modification technology were discussed.
引文
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[25]邹建新,吴爱民,刘振民,等.钢的强流脉冲电子束表面快速渗铝及其抗氧化性能[J].大连理工大学学报,2003(5):555-560.
[26]Riccardis M F,Carbone D,Piscopiello E,et al.Electron beam treatments of electrophoretic ceramic coatings[J].Applied Surface Science,2008,254(6):1830-1836.
[27]周红,唐光泽,马欣新,等.电子束合金化银层高温摩擦行为及磨损机制研究[J].热处理技术与装备,2016(1):12-15.
[28]Valkov S,Petrov P,Lazarova R,et al.Formation and characterization of Al-Ti-Nb alloys by electron-beam surface alloying[J].Applied Surface Science,2016,389:768-774.
[29]张春华,张松,张希川,等.铝合金表面激光合金化Al-Nb金属间化合物涂层[J].稀有金属,2004,28(5):852-855.
[2]何俊,陈威,于斌,等.电子束熔覆粉末涂层表面改性的研究[J].粉末冶金工业,2009,19(3):48-52.
[3]李生志,李玉海,许婷婷.高速钢M2强流脉冲电子束表面改性研究[J].表面技术,2009,38(6):24-26.
[4]宋振飞.强流脉冲电子束材料改性三维数值模拟[D].大连:大连理工大学,2008.
[5]刘邦武,李惠琪,孙玉宗.等离子束熔覆铁基合金涂层的组织与性能研究[J].材料科学与工艺,2006,14(1):31-33.
[6]张秉刚,赵健,冯吉才.电子束表面合金化研究进展[J].焊接学报,2011,32(11):108-112.
[7]何俊,于斌,张涛,等.预置涂层电子束熔覆改性技术研究[J].航天制造技术,2008(6).
[8]Ahmad M,Akhter J I,Iqbal M,et al.Surface modification of Hastelloy C-276 by Si C addition and electron beam melting[J].Journal of Nuclear Materials,2005,336(1):120-124.
[9]于斌,刘志栋,靳庆臣,等.电子束表面改性技术质量控制与性能影响分析[J].真空与低温,2010,16(2):63-71.
[10]陈迎春,冯吉才.Ti Al合金电子束表面合金化层组织和性能研究[J].稀有金属材料与工程,2005,34(12):1969-1973.
[11]陈迎春,冯吉才.电子束表面合金化制备Ti5Si3/Ti Al复相合金改性层[J].中国有色金属学报,2004,14(11):1839-1843.
[12]任振安,赵继圆,范珺,等.电弧熔覆Ti-Si金属间化合物表面层的组织与性能[J].焊接学报,2008,29(11):1-4.
[13]芦凤桂,陆斌锋,唐新华,等.真空电子束原位合成碳化物技术[J].焊接学报,2007,28(6):34-36.
[14]胡建军,张根保,陈元芳,等.40Cr表面电子束Al合金化的表面性能分析[J].材料导报,2012,(20):9-12.
[15]韩超.模具材料电子束表面合金化及高温性能研究[D].重庆:重庆理工大学,2011.
[16]许洪斌,茆荣山,李晖,等.电子束合金化处理对电镀铬层表面形貌及性能的影响[J].热加工工艺,2013,42(14):109-112.
[17]张迪,单际国,任家烈.高能束熔覆技术的研究现状及发展趋势[J].激光技术,2001,25(1):39-42.
[18]Nam Dukhyun,Lee Kyuhong,Lee Sunghak,et al.Hardness and corrosion resistance of steel-based sur-face composites fabricated with Fe-based metamor-phic powders by high-energy electron beam irradiation[J].Corrosion Science and Technology,2008,7(6):835-841.
[19]陈志文,范洪远,周长春,等.Zr合金的几种Nb表面合金化工艺的耐蚀性能研究[J].表面技术,2007,36(5):24-27.
[20]况军,李刚,相珺,等.AZ31镁合金表面强流脉冲电子束铝合金化研究[J].特种铸造及有色合金,2009,29(11):1064-1067.
[21]叶宏,闫忠琳,薛志芬.镁合金表面电子束熔覆铝涂层[J].铸造技术,2008(8):1056-1058.
[22]王松.40Cr电子束表面处理及钛合金化工艺研究[D].重庆:重庆理工大学,2014.
[23]王松,李晖,许洪斌,等.基于高能束的表面合金化研究进展[J].南方金属,2013(5):1-4.
[24]Peng L,Sun X,Cai J,et al.Microstructure and high temperature oxidation resistance of nickel base alloy GH4169 irradiated by high current pulsed electron beam[J].Surface&Coatings Technology,2016,309:78-79.
[25]邹建新,吴爱民,刘振民,等.钢的强流脉冲电子束表面快速渗铝及其抗氧化性能[J].大连理工大学学报,2003(5):555-560.
[26]Riccardis M F,Carbone D,Piscopiello E,et al.Electron beam treatments of electrophoretic ceramic coatings[J].Applied Surface Science,2008,254(6):1830-1836.
[27]周红,唐光泽,马欣新,等.电子束合金化银层高温摩擦行为及磨损机制研究[J].热处理技术与装备,2016(1):12-15.
[28]Valkov S,Petrov P,Lazarova R,et al.Formation and characterization of Al-Ti-Nb alloys by electron-beam surface alloying[J].Applied Surface Science,2016,389:768-774.
[29]张春华,张松,张希川,等.铝合金表面激光合金化Al-Nb金属间化合物涂层[J].稀有金属,2004,28(5):852-855.