天然气净化厂装置性能考核概述
|
摘要
新建、改扩建的天然气净化厂在投入工业生产前需要对各装置的性能进行考核,以评价其设计水平、施工质量、运行状况以及环保达标情况等,但当前天然气净化厂装置性能考核工作缺乏全面系统的梳理。从工程和项目管理角度介绍了天然气净化厂装置性能考核的基本原理和工作流程,从考核方案、考核准备、预考核以及正式考核等环节包含的工作内容进行了分析及总结,并对天然气净化厂各单元系统的性能考察关注点包括运行状况、效果参数、能耗参数、主要指标及涉及的主要标准进行了推荐。指导并规范了天然气净化厂装置性能考核工作。
Performance assessment is often needed for each device before the newly-built,rebuilt and expanded natural gas purification unit is put into industrial production,with the purpose of evaluating its design level, construction quality, operation status, environmental compliance and so on. However,performance assessment for the device in the natural gas purification plant lacks comprehensive and systematic norms and guidance at present. This paper introduces the basic principle and working process of performance assessment for the device in the natural gas purification plant from the aspect of project management,summarizes and analyzes the work included in the assessment plan,evaluation preparation,preliminary and formal assessment,and also recommends the performance assessment concerns of each unit system involved in the technological process of natural gas purification plant,including operating status,effect parameters,energy consumption parameters,main indexes and the main standards involved. It provdes guidance for the assessment of device in gas purification plant.
Performance assessment is often needed for each device before the newly-built,rebuilt and expanded natural gas purification unit is put into industrial production,with the purpose of evaluating its design level, construction quality, operation status, environmental compliance and so on. However,performance assessment for the device in the natural gas purification plant lacks comprehensive and systematic norms and guidance at present. This paper introduces the basic principle and working process of performance assessment for the device in the natural gas purification plant from the aspect of project management,summarizes and analyzes the work included in the assessment plan,evaluation preparation,preliminary and formal assessment,and also recommends the performance assessment concerns of each unit system involved in the technological process of natural gas purification plant,including operating status,effect parameters,energy consumption parameters,main indexes and the main standards involved. It provdes guidance for the assessment of device in gas purification plant.
引文
[1]陈赓良.我国天然气净化工艺的现状与展望[J].石油与天然气化工,2002,31(增刊1):25-26.Chen Gengliang.Purification Technology of Natural Gas in China[J].Chemical Engineering of Oil and Gas,2002,31(Suppl 1):25-26.
[2]黄黎明.高含硫气藏安全清洁高效开发技术新进展[J].天然气工业,2015,35(4):1-6.Huang Liming.New Progresses in Safe,Clean and Efficient Development Technologies for High-Sulfur Gas Reservoirs[J].Natural Gas Industry,2015,35(4):1-6.
[3]宋彬,李金金,龙晓达.天然气净化厂尾气SO2排放治理工艺探讨[J].天然气工业,2017,37(1):137-144.Song Bin,Li Jinjin,Long Xiaoda.Treatment of Tail Gas SO2Emitted from Natural Gas Purification Plants[J].Natural Gas Industry,2017,37(1):137-144.
[4]张昆,王娜,贾腾,等.天然气处理厂天然气净化工艺技术优化[J].化学工程与装备,2017,(2):102-103.Zhang Kun,Wang Na,Jia Teng,et al.Optimization of Natural Gas Purification Process in Natural Gas Treatment Plant[J].Chemical Engineering&Equipment,2017,(2):102-103.
[5]杜小芸.天然气净化厂安全仪表系统设计[J].自动化与仪表,2016,31(11):74-76.Du Xiaoyun.Design of Safety Instrument System for Natural Gas Process Station[J].Automation&Instrumentation,2016,31(11):74-76.
[6]刘卫东,白鸿.化工装置性能考核概述[J].辽宁化工,2013,42(4):369-370.Liu Weidong,Bai Hong.Performance Test of Chemical Plants[J].Liaoning Chemical Industry,2013,42(4):369-370.
[7]岑兆海.天然气净化厂装置性能考核与硫收率计算探讨[J].天然气与石油,2011,29(1):22-24.Cen Zhaohai.Performance Assessment on Gas Purification Unit and Sulfur Recovery Rate Calculation[J].Chemical Engineering of Oil&Gas,2011,29(1):22-24.
[8]曹英斌,张立胜,裴爱霞,等.高含硫天然气净化厂总硫回收率计算方法研究[J].石油化工设计,2016,2(33):62-66.Cao Yingbin,Zhang Lisheng,Pei Aixia,et al.Research on the Calculation Method of Total Sulfur Recovery Rate of High Sulfur Natural Gas Purification Plant[J].Petrochemical Design,2016,2(33):62-66.
[9]严崇荣,倪伟,李洋.天然气净化厂Claus硫黄回收装置硫回收率计算方法[J].石油与天然气化工,2015,44(2):28-32.Yan Chongrong,Ni Wei,Li Yang.Calculative Methods of Sulfur Recovery Rate for Claus Sulfur Recovery Unit[J].Chemical Engineering of Oil and Gas,2015,44(2):28-32.
[10]王尔珍,江伟平,范远.长庆油田第四天然气净化厂450×104m3/d净化装置运行评价[J].石油与天然气化工,2015,44(5):21-27.Wang Erzhen,Jiang Weiping,Fan Yuan.Operation Evaluation of 4.5×106m3/d Purification Unit in the Fourth Natural Gas Purification Plant of Changqing Oilfield[J].Chemical Engineering of Oil&Gas,2015,44(5):21-27.
[11]中国石油天然气集团公司人事部.天然气净化操作技师培训教材[M].北京:石油工业出版社,2012.The Personnel Department of China National Petroleum Corporation.Gas Purification Operation Technician Training Materials[M].Beijing:Petroleum Industry Press,2012.
[12]王协琴.天然气脱水脱烃方法介绍[J].天然气技术,2009,3(5):51-54.Wang Xieqin.Dehydration and Dehydrocarbon Methods for Natural Gas[J].Natural Gas Technology,2009,3(5):51-54.
[13]中国石油天然气集团公司职业技能鉴定指导中心.天然气净化操作工[M].北京:石油工业出版社,2011.The Vocational Skills Evaluation and Guidance Center of China National Petroleum Corporation.The Operator of Natural Gas Purification[M].Beijing:Petroleum Industry Press,2011.
[14]王开岳.天然气净化工艺——脱硫脱碳、脱水、硫黄回收及尾气处理[M].北京:石油工业出版社,2005.Wang Kaiyue.Natural Gas Purification Processing—Desulfurization and Decarburization,Dehydration,Sulfur Recovery and Tail Gas Treatment[M].Beijing:Petroleum Industry Press,2005.
[15]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.天然气:GB 17820-2012[S].北京:中国标准出版社,2012.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Natural Gas:GB 17820-2012[S].Beijing:Standards Press of China,2012.
[16]国家环境保护局.大气污染物综合排放标准:GB 16297-1996[S].北京:中国标准出版社,1997.Environmental Protection Administration of the People's Republic of China.Integrated Emission Standard of Air Pollutants:GB 16297-1996[S].Beijing:Standards Press of China,1997.
[17]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.工业硫黄:GB/T 2449-2014[S].北京:中国标准出版社,2015.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Sulphur for Industrial Use:GB/T 2449-2014[S].Beijing:Standards Press of China,2015.
[18]国家环境保护总局.污水综合排放标准:GB 8978-1996[S].北京:中国标准出版社,1998.Environmental Protection Administration of the People's Republic of China.Integrated Wastewater Discharge Standard:GB 8978-1996[S].Beijing:Standards Press of China,1998.
[19]中华人民共和国国家质量监督检验检疫总局.城市污水再生利用城市杂用水水质:GB/T 18920-2002[S].北京:中国标准出版社,2003.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China.Reuse of Recycling Water for Urban—Water Quality Standard for Urban Miscellaneous Water Consumption:GB/T 18920-2002[S].Beijing:Standards Press of China,2003.
[20]中华人民共和国建设部.工业循环冷却水处理设计规范:GB 50050-2007[S].北京:中国计划出版社,2008.Ministry of Construction of the People's Republic of China.Code for Design of Industrial Recalculating Cooling Water Treatment:GB 50050-2007[S].Beijing:Planning Press of China,2008.
[21]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.工业锅炉水质:GB/T 1576-2008[S].北京:中国标准出版社,2009.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Water Quality for Industrial Boilers:GB/T 1576-2008[S].Beijing:Standards Press of China,2009.
[22]中华人民共和国工业和信息化部.石油化工仪表供气设计规范:SH/T 3020-2013[S].北京:中国石化出版社,2014.Ministry of Industry and Information Technology of the People's Republic of China.Design Specification for Instrument Air Supply System in Petrochemical Industry:SH/T 3020-2013[S].Beijing:Sinopec Press of China,2014.
[23]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.电能质量供电电压允许偏差:GB12325-2008[S].北京:中国标准出版社,2009.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Power Quality-Deviation of Supply Voltage:GB 12325-2008[S].Beijing:Standards Press of China,2009.
[24]中国国家标准化管理委员会.电能质量电压波动和闪变:GB 12326-2008[S].北京:中国标准出版社,2009.Standardization Administration of the People's Republic of China.Power Quality-Voltage Fluctuation and Flicker:GB12326-2008[S].Beijing:Standards Press of China,2009.
[25]环境保护部.工业企业厂界环境噪声排放标准:GB 12348-2008[S].北京:中国环境科学出版社,2008.Ministry of Environmental Protection of the People's Republic of China.Emission Standard for Industrial Enterprises Noise at Boundary:GB 12348-2008[S].Beijing:Environmental Science Press of China,2008.
[2]黄黎明.高含硫气藏安全清洁高效开发技术新进展[J].天然气工业,2015,35(4):1-6.Huang Liming.New Progresses in Safe,Clean and Efficient Development Technologies for High-Sulfur Gas Reservoirs[J].Natural Gas Industry,2015,35(4):1-6.
[3]宋彬,李金金,龙晓达.天然气净化厂尾气SO2排放治理工艺探讨[J].天然气工业,2017,37(1):137-144.Song Bin,Li Jinjin,Long Xiaoda.Treatment of Tail Gas SO2Emitted from Natural Gas Purification Plants[J].Natural Gas Industry,2017,37(1):137-144.
[4]张昆,王娜,贾腾,等.天然气处理厂天然气净化工艺技术优化[J].化学工程与装备,2017,(2):102-103.Zhang Kun,Wang Na,Jia Teng,et al.Optimization of Natural Gas Purification Process in Natural Gas Treatment Plant[J].Chemical Engineering&Equipment,2017,(2):102-103.
[5]杜小芸.天然气净化厂安全仪表系统设计[J].自动化与仪表,2016,31(11):74-76.Du Xiaoyun.Design of Safety Instrument System for Natural Gas Process Station[J].Automation&Instrumentation,2016,31(11):74-76.
[6]刘卫东,白鸿.化工装置性能考核概述[J].辽宁化工,2013,42(4):369-370.Liu Weidong,Bai Hong.Performance Test of Chemical Plants[J].Liaoning Chemical Industry,2013,42(4):369-370.
[7]岑兆海.天然气净化厂装置性能考核与硫收率计算探讨[J].天然气与石油,2011,29(1):22-24.Cen Zhaohai.Performance Assessment on Gas Purification Unit and Sulfur Recovery Rate Calculation[J].Chemical Engineering of Oil&Gas,2011,29(1):22-24.
[8]曹英斌,张立胜,裴爱霞,等.高含硫天然气净化厂总硫回收率计算方法研究[J].石油化工设计,2016,2(33):62-66.Cao Yingbin,Zhang Lisheng,Pei Aixia,et al.Research on the Calculation Method of Total Sulfur Recovery Rate of High Sulfur Natural Gas Purification Plant[J].Petrochemical Design,2016,2(33):62-66.
[9]严崇荣,倪伟,李洋.天然气净化厂Claus硫黄回收装置硫回收率计算方法[J].石油与天然气化工,2015,44(2):28-32.Yan Chongrong,Ni Wei,Li Yang.Calculative Methods of Sulfur Recovery Rate for Claus Sulfur Recovery Unit[J].Chemical Engineering of Oil and Gas,2015,44(2):28-32.
[10]王尔珍,江伟平,范远.长庆油田第四天然气净化厂450×104m3/d净化装置运行评价[J].石油与天然气化工,2015,44(5):21-27.Wang Erzhen,Jiang Weiping,Fan Yuan.Operation Evaluation of 4.5×106m3/d Purification Unit in the Fourth Natural Gas Purification Plant of Changqing Oilfield[J].Chemical Engineering of Oil&Gas,2015,44(5):21-27.
[11]中国石油天然气集团公司人事部.天然气净化操作技师培训教材[M].北京:石油工业出版社,2012.The Personnel Department of China National Petroleum Corporation.Gas Purification Operation Technician Training Materials[M].Beijing:Petroleum Industry Press,2012.
[12]王协琴.天然气脱水脱烃方法介绍[J].天然气技术,2009,3(5):51-54.Wang Xieqin.Dehydration and Dehydrocarbon Methods for Natural Gas[J].Natural Gas Technology,2009,3(5):51-54.
[13]中国石油天然气集团公司职业技能鉴定指导中心.天然气净化操作工[M].北京:石油工业出版社,2011.The Vocational Skills Evaluation and Guidance Center of China National Petroleum Corporation.The Operator of Natural Gas Purification[M].Beijing:Petroleum Industry Press,2011.
[14]王开岳.天然气净化工艺——脱硫脱碳、脱水、硫黄回收及尾气处理[M].北京:石油工业出版社,2005.Wang Kaiyue.Natural Gas Purification Processing—Desulfurization and Decarburization,Dehydration,Sulfur Recovery and Tail Gas Treatment[M].Beijing:Petroleum Industry Press,2005.
[15]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.天然气:GB 17820-2012[S].北京:中国标准出版社,2012.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Natural Gas:GB 17820-2012[S].Beijing:Standards Press of China,2012.
[16]国家环境保护局.大气污染物综合排放标准:GB 16297-1996[S].北京:中国标准出版社,1997.Environmental Protection Administration of the People's Republic of China.Integrated Emission Standard of Air Pollutants:GB 16297-1996[S].Beijing:Standards Press of China,1997.
[17]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.工业硫黄:GB/T 2449-2014[S].北京:中国标准出版社,2015.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Sulphur for Industrial Use:GB/T 2449-2014[S].Beijing:Standards Press of China,2015.
[18]国家环境保护总局.污水综合排放标准:GB 8978-1996[S].北京:中国标准出版社,1998.Environmental Protection Administration of the People's Republic of China.Integrated Wastewater Discharge Standard:GB 8978-1996[S].Beijing:Standards Press of China,1998.
[19]中华人民共和国国家质量监督检验检疫总局.城市污水再生利用城市杂用水水质:GB/T 18920-2002[S].北京:中国标准出版社,2003.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China.Reuse of Recycling Water for Urban—Water Quality Standard for Urban Miscellaneous Water Consumption:GB/T 18920-2002[S].Beijing:Standards Press of China,2003.
[20]中华人民共和国建设部.工业循环冷却水处理设计规范:GB 50050-2007[S].北京:中国计划出版社,2008.Ministry of Construction of the People's Republic of China.Code for Design of Industrial Recalculating Cooling Water Treatment:GB 50050-2007[S].Beijing:Planning Press of China,2008.
[21]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.工业锅炉水质:GB/T 1576-2008[S].北京:中国标准出版社,2009.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Water Quality for Industrial Boilers:GB/T 1576-2008[S].Beijing:Standards Press of China,2009.
[22]中华人民共和国工业和信息化部.石油化工仪表供气设计规范:SH/T 3020-2013[S].北京:中国石化出版社,2014.Ministry of Industry and Information Technology of the People's Republic of China.Design Specification for Instrument Air Supply System in Petrochemical Industry:SH/T 3020-2013[S].Beijing:Sinopec Press of China,2014.
[23]中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会.电能质量供电电压允许偏差:GB12325-2008[S].北京:中国标准出版社,2009.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,Standardization Administration of the People's Republic of China.Power Quality-Deviation of Supply Voltage:GB 12325-2008[S].Beijing:Standards Press of China,2009.
[24]中国国家标准化管理委员会.电能质量电压波动和闪变:GB 12326-2008[S].北京:中国标准出版社,2009.Standardization Administration of the People's Republic of China.Power Quality-Voltage Fluctuation and Flicker:GB12326-2008[S].Beijing:Standards Press of China,2009.
[25]环境保护部.工业企业厂界环境噪声排放标准:GB 12348-2008[S].北京:中国环境科学出版社,2008.Ministry of Environmental Protection of the People's Republic of China.Emission Standard for Industrial Enterprises Noise at Boundary:GB 12348-2008[S].Beijing:Environmental Science Press of China,2008.