YJ212接装机烟支长度调节装置的改进
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摘要
为解决YJ212接装机烟支长度调节时间长、烟支夹末率高等问题,对烟支长度调节装置进行了改进。设计了弹簧定位装置和齿轴式调节螺杆,保证调节螺杆不松动;采用校核的方法改进了主轴,提高装置稳定性;在压紧板上标注刻度,实现量化调节;增加吹气清洁装置,减少夹末烟支数量。以济南卷烟厂生产的"泰山(红将军)"牌卷烟为对象,对烟支长度调节装置进行测试,结果表明:改进后烟支长度出现偏差次数降低84.6%,烟支长度每次调节时间减少66.7%,烟支夹末率降低67.5%。该技术可为提高卷接机组运行效率提供支持。
In order to reduce the time needed for cigarette length adjusting and the number of dust-sandwiched cigarettes, the cigarette length adjusting device in YJ212 filter assembler was modified. A spring positioning device and a pinion type adjustment screw were designed for ensuring that the adjustment maintained backlash free. The main shaft was modified by checking method to promote the stability of the device. Scales were marked on the compression plate to quantify the adjustment. An air-jet was added to reduce the number of dustsandwiched cigarettes. The cigarette length adjusting device was tested on cigarette brand"Mount Tai(Red General)" in Jinan Cigarette Factory, the results showed that the frequency of cigarette length deviation decreased by 84.6%, the time needed for cigarette length adjusting shortened by 66.7%, and the percentage of dust-sandwiched cigarettes reduced by 67.5%. This technology provides a support for improving the efficiency of filter cigarette makers.
In order to reduce the time needed for cigarette length adjusting and the number of dust-sandwiched cigarettes, the cigarette length adjusting device in YJ212 filter assembler was modified. A spring positioning device and a pinion type adjustment screw were designed for ensuring that the adjustment maintained backlash free. The main shaft was modified by checking method to promote the stability of the device. Scales were marked on the compression plate to quantify the adjustment. An air-jet was added to reduce the number of dustsandwiched cigarettes. The cigarette length adjusting device was tested on cigarette brand"Mount Tai(Red General)" in Jinan Cigarette Factory, the results showed that the frequency of cigarette length deviation decreased by 84.6%, the time needed for cigarette length adjusting shortened by 66.7%, and the percentage of dust-sandwiched cigarettes reduced by 67.5%. This technology provides a support for improving the efficiency of filter cigarette makers.
引文
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[2]王金晨,马万强,张东生,等.ZJ112卷接机组卷烟纸和滤棒计量系统的设计[J].烟草科技,2018,51(3):101-107.WANG Jinchen,MA Wanqiang,ZHANG Dongsheng,et al.Design of cigarette paper and filter rod metering system for ZJ112 cigarette maker[J].Tobacco Science&Technology,2018,51(3):101-107.
[3]姜冬子,孙东亮,杨健荣,等.YJ212接装机最终分切鼓轮切割机构的改进[J].烟草科技,2011(9):24-25.JIANG Dongzi,SUN Dongliang,YANG Jianrong,et al.Improvement of cutting mechanism in final cutting drum in YJ212 plug assembler[J].Tobacco Science&Technology,2011(9):24-25.
[4]姜冬子,王金晨,褚洪国,等.YJ212接装机搓板自动清洁装置的研究与设计[J].化工自动化及仪表,2017,44(4):383-387,412.JIANG Dongzi,WANG Jinchen,CHU Hongguo,et al.Study and design of rolling block auto-cleaning equipment on YJ212 assembler[J].Control and Instruments in Chemical Industry,2017,44(4):383-387,412.
[5]姜冬子,王金晨,褚洪国,等.ZJ112卷接机组SE烟条输送通道自动清洁装置的设计[J].烟草科技,2018,51(2):82-86.JIANG Dongzi,WANG Jinchen,CHU Hongguo,et al.Design of automatic cleaning device for SE tobacco rod conveying channel in ZJ112 cigarette maker[J].Tobacco Science&Technology,2018,51(2):82-86.
[6]文德明,洪杰.ZJ112型卷接机组电气控制系统的改进[J].湖南文理学院学报(自然科学版),2010,22(1):88-91.WEN Deming,HONG Jie.Improvement of electric control system of ZJ112 cigarette making combination[J].Journal of Hunan University of Arts and Science(Natural Science),2010,22(1):88-91.
[7]陈祝磊.YJ27靠拢鼓轮定位量规的设计与应用[J].科技展望,2016,26(18):121-122.CHEN Zhulei.Design and application of YJ27 closer drum positioning gauge[J].Science and Technology,2016,26(18):121-122.
[8]苏铃.YJ27接装机靠拢鼓轮改进[J].硅谷,2015,8(1):201-202.SU Ling.Modification of closer drum in YJ27 filter assembler[J].Silicon Valley,2015,8(1):201-202.
[9]曾峰,吴富强.一种卷烟设备烟支规格切换方法的改进[J].成都工业学院学报,2017,20(2):38-42.ZENG Feng,WU Fuqiang.Improvement of cigarette specification switching method for cigarette equipment[J].Journal of Chengdu Technological University,2017,20(2):38-42.
[10]闻邦椿.机械设计手册[M].5版.北京:机械工业出版社,2010.WEN Bangchun.Handbook of mechanical design[M].5th ed.Beijing:China Machine Press,2010.
[11]GB/T 5606.3-2005卷烟第3部分:包装、卷制技术要求及贮运[S].GB/T 5606.3-2005 Cigarettes-Part 3:Technical requirements for packing,making,storage and transport[S].