ZJ30/1800DB自动化钻机的研制
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摘要
为了提高钻机自动化、智能化操作水平,提高操作安全性,改善作业环境,研制了ZJ30/1800DB自动化钻机。该钻机通过配置动力猫道、轨道式铁钻工、二层台自动井架工和液压吊卡等管柱自动化处理设备,并采用钻机集成控制系统和双司钻智能控制平台,实现钻杆、钻铤和套管等钻井管柱的输送、建立根以及管柱排放的自动化作业,形成了自动化、安全、低作业强度的钻具处理模式。试验结果表明:该钻机输送系统和建立根系统可完成最大φ340 mm的管柱处理要求,立根排放系统可完成最大φ203 mm钻铤及钻杆的排放要求。该钻机的研制成功可为国内自动化钻机的设计研发和现用钻机的自动化改造提供思路。
To enhance the drilling rig automation,intelligent operation level, and to improve operational safety and the working environment,the ZJ30 /1800 DB automatic drilling rig has been developed. The rig,configured by automatic pipe handling device like powered catwalk,rail-mounted iron roughnecks,automatic derrick man and hydraulic elevator and applying integrated control system and double driller intelligent control platform,could allow automated delivery of drill pipe,drill collar and casing and automated drill stand making and pipe handling,forming a automatic,safe and low-intensity pipe handling mode. The test results showed that the delivery system and the drill stand making system could handle the pipe as large as φ340 mm,and rack the drill pipe and drill collar stand as large as φ203 mm. The developed rig provides a reference for the design of similar drilling rig.
To enhance the drilling rig automation,intelligent operation level, and to improve operational safety and the working environment,the ZJ30 /1800 DB automatic drilling rig has been developed. The rig,configured by automatic pipe handling device like powered catwalk,rail-mounted iron roughnecks,automatic derrick man and hydraulic elevator and applying integrated control system and double driller intelligent control platform,could allow automated delivery of drill pipe,drill collar and casing and automated drill stand making and pipe handling,forming a automatic,safe and low-intensity pipe handling mode. The test results showed that the delivery system and the drill stand making system could handle the pipe as large as φ340 mm,and rack the drill pipe and drill collar stand as large as φ203 mm. The developed rig provides a reference for the design of similar drilling rig.
引文
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[11]张东海,陈俊,蒋谊,等.直驱式顶驱的研制和应用[J].石油矿场机械,2012,41(1):72-75.
[2]栾苏,梁春平,于兴军,等.现代先进技术在石油钻机中的应用与展望[J].石油机械,2014,42(11):1-5.
[3]王进全,王维旭.国外钻机技术现状及我国发展策略[J].石油机械,2011,39(6):65-69.
[4]唐丽华,王洪英.国外几种典型的新型自动化钻机[J].石油机械,2005,33(11):78-80.
[5]赵淑兰,李文彪,聂永晋,等.动力猫道技术国内外现状和发展趋势[J].石油矿场机械,2010,39(2):13-15.
[6]白丙建,谭刚强,栾苏,等.陆地钻机钻杆自动化处理系统方案设计[J].石油矿场机械,2014,43(2):86-88.
[7]童征,郑立臣,牛海峰,等.陆地钻机用二层台管具排放系统设计[J].石油机械,2011,39(8):27-29.
[8]洪鹤云,黄占博,张金能,等.自动甩钻猫道的研制[J].石油机械,2015,43(10):18-21.
[9]张鹏飞,朱永庆,张清锋,等.石油钻机自动化、智能化技术研究和发展建议[J].石油机械,2015,43(10):13-17.
[10]魏秦文,朱鑫,梁政,等.智能钻柱关键密封技术研究[J].石油钻采工艺,2014,36(6):105-108,121.
[11]张东海,陈俊,蒋谊,等.直驱式顶驱的研制和应用[J].石油矿场机械,2012,41(1):72-75.