尺码扣标志自动印刷系统的设计与开发
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摘要
目的针对圆形、方形、扁条形等外形各异尺码扣标志的印刷要求,设计开发一种高效的自动印刷系统。方法通过对尺码扣外形、定位方式及印刷条件进行分析和探究,确定系统的总体方案和基本组成。结果优化了多轨道自动上料、设计多个尺码扣的同步安装定位、步进传送、同步印刷的标志自动印刷系统,能大幅提高印刷效率,有效保证了印刷质量和系统运行的稳定性。结论实际使用表明,系统工作状态良好,自动化程度高,对同类自动化设备的设计具有借鉴和参考价值。
The work aims to design and develop an efficient automatic printing system for the size buckle printing requirements of round, square, flat strip and other shapes. Through the analysis and exploration of the size buckle shape,printing positioning method and marking printing conditions, the overall design scheme and basic composition of the system were determined. The automatic printing system with optimized multi-track automatic feeding, designed multi-quantity synchronous installation positioning, stepping transmission and synchronous printing size buckle mark could greatly improve printing efficiency and effectively ensure printing quality and system operation stability. The actual use indicates that the system works well and has a high degree of automation, thus providing reference and reference value for the design of similar automation equipment.
The work aims to design and develop an efficient automatic printing system for the size buckle printing requirements of round, square, flat strip and other shapes. Through the analysis and exploration of the size buckle shape,printing positioning method and marking printing conditions, the overall design scheme and basic composition of the system were determined. The automatic printing system with optimized multi-track automatic feeding, designed multi-quantity synchronous installation positioning, stepping transmission and synchronous printing size buckle mark could greatly improve printing efficiency and effectively ensure printing quality and system operation stability. The actual use indicates that the system works well and has a high degree of automation, thus providing reference and reference value for the design of similar automation equipment.
引文
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[19]唐立平.气动物流输送及分拣系统的PLC控制系统设计[J].液压与气动,2010(7):54-56.TANG Li-ping.Design of PLC Control System for Pneumatic Logistics Convey and Sorting System[J].Chinese Hydraulics&Pneumatics,2010(7):54-56.
[20]陈立定.电气控制与可编程控制器[M].广州:华南理工大学出版社,2001.CHEN Li-ding.Electrical Control and Programmable Controller[M].Guangzhou:South China University of Technology Press,2001.
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[2]唐万有,王丰军,袁纪连.印刷与制版设备[M].北京:化学工业出版社,2004.TANG Wan-you,WANG Feng-jun,YUAN Ji-lian.Printing and Plate Making Equipment[M].Beijing:Chemical Industry Press,2004.
[3]王楠.印度2X300MW燃煤电厂移动式卸料车控制系统设计[J].科技创新与应用,2015(27):124-125.WANG Nan.Design of Control System for Mobile Unloading Vehicle of 2X300MW Coal-fired Power Plant in India[J].Technology Innovation and Application,2015(27):124-125.
[4]林钟兴.移印机几种上墨方式的比较[J].丝网印刷2001(3):31-33.LIN Zhong-xing.Comparison of Several Ink Feeding Methods on Pad Printer[J].Screen Printing,2001(3):31-33.
[5]雷敏.光纤适配器基座复合式自动上料装置设计与实验研究[D].南京:东南大学,2012.LEI Min.Design and Study on Compound Automatic Feeding Device for Optical Fiber Adapter Base[D].Nanjing:Southeast University,2012.
[6]张学军.枣去核机传动系统槽轮机构的虚拟样机分析[J].农产品加工,2016(16):39-42.ZHANG Xue-jun.Red Jujube to Nuclear Slot Wheel Mechanism of Virtual Prototype Machine Transmission System Analysis[J].Farm Products Processing,2016(16):39-42.
[7]林钟兴.微型瓶标志自动印刷系统的研究与开发[J]包装工程,2017,38(19):227-231.LIN Zhong-xing.Development of Automatic Micro Bottle Mark Printing System[J].Packaging Engineering,2017,38(19):227-231.
[8]李勇.基于PLC的气动机械手控制系统设计与实现研究[J].建材发展导向,2015(11):275-276.LI Yong.The Control System Design and Realization Study of Pneumatic Manipulator Based on PLC[J]Building Material Development Orientation,2015(11):275-276.
[9]张兴国,龙彪,刘明,等.电子气动机器人实验系统设计与研制[J].液压与气动,2007(5):15-18.ZHANG Xing-guo,LONG Biao,LIU Ming,et al.Design and Implementation of Electro-pneumatic Control Robot Experimental System[J].Chinese Hydraulics&Pneumatics,2007(5):15-18.
[10]林钟兴.凸轮分割器在表面印刷设备中的应用[J].丝网印刷,2015(3):28-33.LIN Zhong-xing.Cam Indexers Used for Flat Table Printing Equipment[J].Screen Printing,2015(3):28-33.
[11]刘川.大批量小零件自动给料和图像检测系统设计与研究[D].南京:南京航空航天大学,2012.LIU Chuan.Design and Research of the Automatic Feeding and Image Detection System for Mass Production and Small Size Parts[D].Nanjing:Nanjing University of Aeronautics and Astronautics,2012.
[12]刘佳,龚民.一种电磁振动上料装置振动弹簧的设计[J].机电信息,2011(27):163-165.LIU Jia,GONG Min.Design of a Vibration Spring for Electromagnetic Vibration Feeding Device[J].Mechanical and Electrical Information,2011(27):163-165.
[13]石永建.基于PLC的薄壁陶瓷元件孔径测量分选系统[D].天津:天津科技大学,2015.SHI Yong-jian.The Aperture measuring and Sorting System of Thin Wall Ceramic Element Base on PLC[D].Tianjin:Tianjin University of Science&Technology,2015.
[14]刘艳梨.自动装配线杯形零件进料机构设计研究[J].机械研究与应用,2012(3):126-128.LIU Yan-li.Design of Parts Feeder Machine in Automatic Assembly Line[J].Mechanical Research&Application,2012(3):126-128.
[15]邵培喜.道夫墙板钻孔工装的设计[J].企业技术开发,2011(7):22-23.SHAO Pei-xi.The Design of the Drilling Tooling of Doffer Wallboard[J].Technological Development of Enterprise,2011(7):22-23.
[16]金银河.玻璃、陶瓷、搪瓷装饰与印刷[M].北京:化学工业出版社,2006.JIN Yin-he.Glass,Ceramic,Enamel Decoration and Printing[M].Beijing:Chemical Industry Press,2006.
[17]刘真.印刷概论[M].北京:印刷工业出版社,2009.LIU Zhen.Introduction to Printing[M].Beijing:Printing Industry Press,2009.
[18]陈克科,全春实.基于人机界面、PLC、变频器的同步调相系统的设计[J].中国高新技术企业,2011(15):17-18.CHEN Ke-ke,QUAN Chun-shi.Design of Synchronous Phase Modulation System Based on Man-machine Interface,PLC and Frequency Converter[J].China HighTech Enterprises,2011(15):17-18.
[19]唐立平.气动物流输送及分拣系统的PLC控制系统设计[J].液压与气动,2010(7):54-56.TANG Li-ping.Design of PLC Control System for Pneumatic Logistics Convey and Sorting System[J].Chinese Hydraulics&Pneumatics,2010(7):54-56.
[20]陈立定.电气控制与可编程控制器[M].广州:华南理工大学出版社,2001.CHEN Li-ding.Electrical Control and Programmable Controller[M].Guangzhou:South China University of Technology Press,2001.
[21]张怀智,曹宏安,黄鹏波,等.炮弹标志自动印刷系统研究与开发[J].包装工程,2011,32(3):26-42.ZHANG Huai-zhi,CAO Hong-an,HUANG Peng-bo,et al Development of Automatic Ammunition Mark Printing System[J].Packaging Engineering,2011,32(3):26-42.