TRIZ理论在涡轮破泡消噪中的应用研究
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摘要
运用TRIZ理论工具,解决电饭煲中涡轮破泡部件长时间运转后产生噪声的问题。通过对产生噪声的根本原因进行系统分析,发现并识别关键问题,建立关键问题的物场模型,从76个标准解中查找对应的TRIZ解,最后形成概念方案。概念方案得到客户的高度重视,客户打破了原有采用折中方案的解决思路,且方案对原系统改造最小,让产品标准化,后期维护和维修成本极低。通过运用TRIZ创新方法的工具和算法使这一问题得到有效地解决,对产品的生产和售后具有重要的意义。
The problem of generating noise from the rice cooker after long timerunning of the turbine component is solved by using TRIZ theory tool. Throughanalyzing the root cause of the noise systematically,the key problem is found and identified,then establish the substance-field model of the key problemand searchthe corresponding TRIZ solution from the 76 standard solutions. Finally,raise the concept plan,which obtains the customers' great attentions,and customers break the previous idea of using compromise solutions. The concept plan does minimal reform to the original system,so that the product is standardized,the cost of post-maintenance and service is very low. Using of TRIZ innovative tools and algorithms makes this problem solved efficiently and is of great significance to the production and sale.
The problem of generating noise from the rice cooker after long timerunning of the turbine component is solved by using TRIZ theory tool. Throughanalyzing the root cause of the noise systematically,the key problem is found and identified,then establish the substance-field model of the key problemand searchthe corresponding TRIZ solution from the 76 standard solutions. Finally,raise the concept plan,which obtains the customers' great attentions,and customers break the previous idea of using compromise solutions. The concept plan does minimal reform to the original system,so that the product is standardized,the cost of post-maintenance and service is very low. Using of TRIZ innovative tools and algorithms makes this problem solved efficiently and is of great significance to the production and sale.
引文
[1]孙永伟,谢尔盖·伊克万科.TRIZ:打开创新之门的金钥匙I[M].北京:科学出版社,2015:5-7.(Sun Yong-wei,Sergei Ikovenko.TRIZ:The Gold Key of Opening the Doorof Innovation I[M].Beijing:Science Press,2015:5-7.)
[2]彭慧娟,成思源,李苏洋.TRIZ的理论体系研究综述[J].机械设计与制造,2013(10):270-272.(Peng Hui-juan,Cheng Si-yuan,Li Su-yang.The overview of TRIZ’s theoretical systems[J].Machinery Design&Manufacture,2013(10):270-272.)
[3]刘龙.应用TRIZ解决创新问题的新方式[J].机械设计与制造,2006(11):162-164.(Liu Long.New approach of using TRIZ to tackle problem[J].Machinery Design&Manufacture,2006(11):162-164.)
[4]卢希美,张付英,张青青.基于TRIZ理论和功能分析的产品创新设计[J].机械设计与制造,2010(12):255-257.(Lu Xi-mei,Zhang Fu-ying,Zhang Qing-qing.Product innovation design based on the theory of TRIZ and functional analysis[J].Machinery Design&Manufacture,2010(12):255-257.)
[5]蔡才德.电饭煲防溢技术探讨[J].现代家电,2007(15):65-66.(Cai Cai-de.Discussion on the technology of preventing and overflowing of electric rice cooker[J].Modern Household Appliances,2007(15):65-66.)
[6]邢凤雷.TRIZ创新方法在解决电饭煲扇叶噪音问题的应用[J].机电工程技术,2016(Z2):207-211.(Xing Feng-lei.Application of solving the problem of rice cooker’s fan noise by TRIZ innovation method[J].Mechanical Engineering Technology,2016(Z2):207-211.)
[7]吕瑟.基于功能分析与TRIZ集成的产品创新设计研究与应用[D].广州:广东工业大学,2016:22-29.(Lv Se.The research and application of product innovation design based on function analysis and TRIZ[D].Guangzhou:Guangdong University of Technology,2016:22-29.)
[8]杨涛,吴婷.基于TRIZ、功能技术矩阵的概念产品开发模式研究[J].西安建筑科技大学学报:社会科学版,2012(2):68-73.(Yang Tao,Wu Ting.The study on the development mode of conceptual products based on TRIZ and features technology matrix[J].Journal of Xi’an University of Architecture&Technology:Social Science Edition,2012(2):68-73.)
[9]周勇,黄娜.萃智(TRIZ)理论中的物场分析[J].科学与管理,2009(4):19-24.(Zhou Yong,Huang Na.Study of substance-field analysis under the guidance of TRIZ[J].Science and Management,2009(4):19-24.)
[10]简兆辉,刘晓敏,王自伟.基于扩展物质-场分析法的标准解应用过程[J].机械设计与研究,2010(6):15-18.(Jian Zhao-hui,Liu Xiao-min,Wang Zi-wei.Application process of standard solutions based on extended su-field analysis[J].Machine Design&Research,2010(6):15-18.)
[2]彭慧娟,成思源,李苏洋.TRIZ的理论体系研究综述[J].机械设计与制造,2013(10):270-272.(Peng Hui-juan,Cheng Si-yuan,Li Su-yang.The overview of TRIZ’s theoretical systems[J].Machinery Design&Manufacture,2013(10):270-272.)
[3]刘龙.应用TRIZ解决创新问题的新方式[J].机械设计与制造,2006(11):162-164.(Liu Long.New approach of using TRIZ to tackle problem[J].Machinery Design&Manufacture,2006(11):162-164.)
[4]卢希美,张付英,张青青.基于TRIZ理论和功能分析的产品创新设计[J].机械设计与制造,2010(12):255-257.(Lu Xi-mei,Zhang Fu-ying,Zhang Qing-qing.Product innovation design based on the theory of TRIZ and functional analysis[J].Machinery Design&Manufacture,2010(12):255-257.)
[5]蔡才德.电饭煲防溢技术探讨[J].现代家电,2007(15):65-66.(Cai Cai-de.Discussion on the technology of preventing and overflowing of electric rice cooker[J].Modern Household Appliances,2007(15):65-66.)
[6]邢凤雷.TRIZ创新方法在解决电饭煲扇叶噪音问题的应用[J].机电工程技术,2016(Z2):207-211.(Xing Feng-lei.Application of solving the problem of rice cooker’s fan noise by TRIZ innovation method[J].Mechanical Engineering Technology,2016(Z2):207-211.)
[7]吕瑟.基于功能分析与TRIZ集成的产品创新设计研究与应用[D].广州:广东工业大学,2016:22-29.(Lv Se.The research and application of product innovation design based on function analysis and TRIZ[D].Guangzhou:Guangdong University of Technology,2016:22-29.)
[8]杨涛,吴婷.基于TRIZ、功能技术矩阵的概念产品开发模式研究[J].西安建筑科技大学学报:社会科学版,2012(2):68-73.(Yang Tao,Wu Ting.The study on the development mode of conceptual products based on TRIZ and features technology matrix[J].Journal of Xi’an University of Architecture&Technology:Social Science Edition,2012(2):68-73.)
[9]周勇,黄娜.萃智(TRIZ)理论中的物场分析[J].科学与管理,2009(4):19-24.(Zhou Yong,Huang Na.Study of substance-field analysis under the guidance of TRIZ[J].Science and Management,2009(4):19-24.)
[10]简兆辉,刘晓敏,王自伟.基于扩展物质-场分析法的标准解应用过程[J].机械设计与研究,2010(6):15-18.(Jian Zhao-hui,Liu Xiao-min,Wang Zi-wei.Application process of standard solutions based on extended su-field analysis[J].Machine Design&Research,2010(6):15-18.)