碳纤维增强树脂基复合材料和金属材料连接技术综述:应用和展望（英文）
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摘要
复合材料(如碳纤维增强树脂基复合材料(CFRP))和金属材料(如钢、铝合金、钛合金等)混合结构有效实现轻量化,并保证结构强度,其应用在飞机、汽车、船舶中迅速增加。先进的基于塑性变形连接的CFRP-金属混合接头重量轻、强度高、适用于复杂多样环境,具有广泛的应用前景。本文综述了不同CFRP和金属连接技术应用范围、接头强度等方面的研究成果。指出了高性能、轻量化、高可靠性的CFRP-金属混合接头进一步研究发展所要解决的问题。
The hybrid structure of composite material such as carbon fiber-reinforced polymer(CFRP) and metal such as steel, aluminum alloy or titanium alloy is an effective structure to realize lightweight with reliable structural strength. The CFRP-metal hybrid structure is widely used in aircraft, automobile and watercraft. The CFRP-metal joints joined by plastic deformation are characterized by lightweight and high-strength, which are suitable for various working environments. Thus, the advanced joining method based on plastic deformation has a good application prospect. The application of various joining techniques between CFRP and metal, as well as the strength of hybrid joints, was reviewed. Some future researches and developments of CFRP-metal hybrid joints with high-performance, light-weight and high-reliability were highlighted.
The hybrid structure of composite material such as carbon fiber-reinforced polymer(CFRP) and metal such as steel, aluminum alloy or titanium alloy is an effective structure to realize lightweight with reliable structural strength. The CFRP-metal hybrid structure is widely used in aircraft, automobile and watercraft. The CFRP-metal joints joined by plastic deformation are characterized by lightweight and high-strength, which are suitable for various working environments. Thus, the advanced joining method based on plastic deformation has a good application prospect. The application of various joining techniques between CFRP and metal, as well as the strength of hybrid joints, was reviewed. Some future researches and developments of CFRP-metal hybrid joints with high-performance, light-weight and high-reliability were highlighted.
引文
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60 Wagner G,Balle F,Eifler D.Advanced Engineering Materials[J],2013,15(9):792
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62 Tanaka K,Teramura T,Katayama T et al.WIT Transactions on the Built Environment[J],2016,166:391
2 Du Shanyi.Acta Materiae Compositae Sinica[J],2007,24(1):1(in Chinese)
3 Jaeschke P,Wippo V,Suttmann O et al.Journal of Laser Applications[J],2015,27(S2):9004.
4 Cao Chunxiao.Acta Aeronautica et Astronautica Sinica[J],2008,29(3):701(in Chinese)
5 Malinowski P,Wandowski T,Ostachowicz W.Structural Health Monitoring[J],2015,14(4):332
6 Zhang D W,Zhang Q,Fan X G et al.Rare Metal Materials and Engineering[J],2018,47(12):3686
7 Fiore V,Calabrese L,Proverbio E et al.Composites Part B[J],2017,108:65
8 Wagner J,Wilhelm M,Baier H et al.International Journal of Advanced Manufacturing Technology[J],2014,75:1103
9 Ashcroft I A,Hughes D J,Shaw S J.Assembly Automation[J],2000,20(2):150
10 Gotoh K,Kikuchi S.Colloid and Polymer Science[J],2005,283(12):1356
11 Zhang K,Yang Z,Li Y.International Journal of Adhesion&Adhesives[J],2013,46:7
12 Wang Hui,Hao Xufei,Hua Lin et al.Journal of Huangzhong University of Science and Technology[J],2016,44(5):127(in Chinese)
13 Wang H,Hao X F,Zhou H M et al.Journal of Adhesion Science and Technology[J],2016,30(17):1842
14 Chishti M,Wang C H,Thomson R S et al.Composite Structures[J],2012,94(2):643
15 Wang Danyong,Wen Weidong,Cui Haitao.Acta Materiae Composite Sinica[J].2005,22(3):168(in Chinese)
16 Jiang Yunpeng,Yue Zhufeng.Acta Materiae Composite Sinica[J],2005,22(4):177(in Chinese)
17 Xiao Y,Ishikawa T.Composites Science and Technology[J],2005,65:1022
18 Xiao Y,Ishikawa T.Composites Science and Technology[J],2005,65:1032
19 Zhao Libin,Xu Jifeng.Analysis Method of Advanced Composite Material Joining Structure[M].Beijing:Beihang University Press,2015(in Chinese)
20 Caccese V,Mewer R,Vel S S.Engineering Structures[J],2004,26:895
21 Scattina A,Roncato D,Belingardi G et al.Composite Structures[J],2015,134:378
22 McCarthy M A,Lawlor V P,Stanley W F.Journal of Composite Materials[J],2005,39(9):799
23 Li J,Li Y,Zhang K et al.Fatigue&Facture of Engineering Materials&Structures[J],2015,38:1359
24 Li J,Zhang K,Li Y et al.Tribology International[J],2016,93:151
25 Marannano G,Zuccarello B.Composites:Part B[J],2015,71:28
26 Kashaev N,Ventzke V,Riekehr S et al.Materials and Design[J],2015,81:73
27 Kweon J H,Jung J W,Kim T H et al.Composite Structures[J],2006,75:192
28 Ucsnik S,Scheerer M,Zaremba S et al.Composites:Part A[J],2010,41:369
29 Giandomenico V D,Joesbury A,Millán M P.Poster Book2013-2014 of EPSRC Centre for Innovative Manufacturing in Composites[C].Nottingham:EPSRC Center for Innovative Manufacturing in Composites,2014:23
30 Cook L,Giandomenico V D.Poster Book 2014-2015 of EPSRC Centre for Innovative Manufacturing in Composites[C].Nottingham:EPSRC Center for Innovative Manufacturing in Composites,2015:54
31 Giandomenico V D.Poster Book 2014-2015 of EPSRC Centre for Innovative Manufacturing in Composites[C].Nottingham:EPSRC Center for Innovative Manufacturing in Composites,2015:56
32 Parkes P N,Butler R,Meyer J et al.Composite Structures[J],2014,118:250
33 Wang X,Ahn J,Lee J et al.Materials and Design[J],2016,101:188
34 Tian Yingchao,Qu Wenqing,Zhang Zhiyong et al.Aeronautical Manufacturing Technology[J],2011(9):82(in Chinese)
35 Ageorges C,Ye L.Journal of Thermoplastic Composite Materials[J],2001,14:449
36 Mitschang P,Velthuis R,Emrich S et al.Journal of Thermoplastic Composite Materials[J],2009,22:449
37 Balle F,Huxhold S,Emrich S et al.Advanced Engineering Werkstofftechnik[J],2007,38(11):934
38 BalleF,WagnerG,EiflerD.MaterialwissenschaftUndWerkstofftechnik[J], 2007, 38(11):934
39 Tan Xianghu,Shan Jiguo,Ren Jialie.Acta Metallurgica Sinica[J],2013,49(6):751(in Chinese)
40 Jung K W,Kawahito Y,Katayama S.Science and Technology of Welding and Joining[J],2011,16(8):676
41 Jung K W,Kawahito Y,Takahashi M et al.Materials and Design[J],2013,47:179
42 Katayama S,Kawahito Y.Industrial Laser Solutions[J],2014,29(4):22
43 Wang Feiya,Jiao Junke,Wang,Qiang et al.Proceedings of the 16th National Conference on Special Processing of China[C].Xiamen:Mechanical Engineering Society,2015:134(in Chinese)
44 Jiao J,Wang Q,Wang F et al.Journal of Materials Processing Technology[J],2017,240:362
45 Tan X,Zhang J,Shan J et al.Composites:Part B[J],2015,70:35
46 Zhang Z,Shan J,Tan X et al.International Journal of Advanced Manufacturing Technology[J],2017,90:3465
47 Min J,Li Y,Li J et al.International Journal of Advanced Manufacturing Technology[J],2015,76:1403
48 Di Franco G,Fratini L,Pasta A.International Journal of Adhesion&Adhesives[J],2013,41:24
49 Zhang Weijun.Thesis for Master[D].Xi’an:Xi’an Jiaotong Materials[J],2013,15(9):837
50 Huang Z,Sugiyama S,Yanagimoto J.Journal of Materials Processing Technology[J],2013,213:1864
51 Lambiase F,Ko D C.Composite Structures[J],2017,164:180
52 Zhao S D,Xu F,Guo J H et al.Journal of Materials Processing Technology[J],2014,214:2134
53 Lee S H,Lee C J,Lee K H et al.Advanced in Mechanical Engineering[J],2015,6:1
54 Nagatsuka K,Yoshida S,Tsuchiya A et al.Composites:Part B[J],2015,73:8.
55 Kimiaki N,Xiao B,Atsuki T et al.Transaction of JWRI[J],2015,44(1):9
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59 Amancio-Filho S T,Bueno C,dos Santos J F et al.Materials Science and Engineering A[J],2011,528:3841
60 Wagner G,Balle F,Eifler D.Advanced Engineering Materials[J],2013,15(9):792
61 Franco G D,Fratini L,Pasta A et al.International Journal of Material Forming[J],2013,6:137
62 Tanaka K,Teramura T,Katayama T et al.WIT Transactions on the Built Environment[J],2016,166:391