带式输送机智能控制系统的设计与研究
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摘要
针对带式输送机的工作过程及故障特征,提出了一种安全可靠的智能控制系统方案,该方案由集中控制系统和现地控制系统两部分组成,采用PLC+上位机的控制模式,利用PLC对整个带式输送机中的设备进行数据采集和控制,通过上位计算机的人机接口对系统设备发出控制命令,并直观、动态地显示各设备的运行状态和故障报警信息,实现对带式输送机的智能控制。从整体方案、硬件选型、软件设计及控制流程等几个方面深入介绍了实现该系统的技术要点。
According to the working process and fault characteristics of belt conveyor, a safe and reliable intelligent control system solution is proposed. The solution consists of centralized control system and field control system. It adopts the control mode of PLC and host computer. PLC is used to collect and control the data of the equipment in the whole belt conveyor. The intelligent control of belt conveyor is realized by issuing control commands to the system equipment through the interface of the upper computer and displaying the operation status and fault alarm information of each equipment intuitively and dynamically. The main technical points of the system are introduced from the aspects of overall solution, hardware selection, software design and control flow.
According to the working process and fault characteristics of belt conveyor, a safe and reliable intelligent control system solution is proposed. The solution consists of centralized control system and field control system. It adopts the control mode of PLC and host computer. PLC is used to collect and control the data of the equipment in the whole belt conveyor. The intelligent control of belt conveyor is realized by issuing control commands to the system equipment through the interface of the upper computer and displaying the operation status and fault alarm information of each equipment intuitively and dynamically. The main technical points of the system are introduced from the aspects of overall solution, hardware selection, software design and control flow.
引文
[1] 杨兰峰.国内外带式输送机的现状及发展趋势[J].机械管理开发,2016,31(04):119-120.YANG LanFeng.Development trend and status of belt conveyor[J].Mechanical Management and Development,2016,31(04):119-120(In Chinese).
[2] 张宏富.带式输送机发展方向的研究[J].能源技术与管理,2006(1):49-51.ZHANG HongFu.Research on the development direction of belt conveyor[J].Energy Technology and Management,2016(1):49-51(In Chinese).
[3] 温凯瑞.带式输送机节能调速控制系统关键技术研究[D].北京:中国地质大学,2018:21-29.WEN KaiRui.Research on key technology of intelligent power supply system for large mine ventilator[D].Beijing:China University of Geosciences,2018:21-29(In Chinese).
[4] 王勇,张颖辉.矿用带式输送机智能安全监测保护系统[J].机械工程与自动化,2018(06):203-206.WANG Yong,ZHANG YingHui.Intelligent safety monitoring and protection system for mine belt conveyor[J].Mechanical Engineering and Automation,2018(06):203-206(In Chinese).
[5] 曾飞,吴青,初秀民,等.散货码头带式输送机调速节能研究进展[J].制造业自动化,2013,35(17):1-4.ZENG Fei,WU Qing,CHU XiuMin,et al.Overview on belt conveyor energy-saving technology in bulk terminal based on speed controlling[J].Manufacturing Automation,2013,35(17):1-4(In Chinese).
[6] 苗鑫.煤矿主提升带式输送机控制系统设计[D].西安:西安科技大学,2016:30-38.MIAO Xin.Design of control system of main lifting belt conveyor in coal mine[D].Xi`an:Xi`an University of Science and Technology,2016:30-38(In Chinese).
[7] 张悦.带式输送机电气控制系统设计与研究[D].西安:西安科技大学,2018:24-33.ZHANG Yue.Analysis and treatment of power quality for coal mine[D].Xian:Xi`an University of Science and Technology,2018:24-33(In Chinese).
[8] 杨薛.多级皮带机集中控制系统的设计[D].淮南:安徽理工大学,2015:77-82.YANG Xue.Multi-level belt conveyor design centralized control system[D]Huainan:Anhui University of Science and Technology,2015:77-82(In Chinese).
[9] 李志鸿.煤矿井下带式输送机自动控制系统设计研究[J].机电工程技术,2018,47(09):215-217.LI ZhiHong.Design and research of automatic control system for belt conveyor in underground coal mine[J].Mechanical and Electrical Engineering Technology,2018,47(09):215-217(In Chinese).
[10] 黄勇.带式输送机变频节能控制技术的应用探析[J].科学技术创新,2018(32):192-193.HUANG Yong.Analysis the application of frequency conversion energy-saving control technology of belt conveyor[J].Scientific and Technological innovation,2018(32):192-193(In Chinese).
[11] 王淼.带式输送机节能调速控制系统研究[D].西安:西安科技大学,2017:8-16.WANG Miao.Research on energy saving speed regulation control system of belt conveyor[D].Xi’an:Xi’an University of Science and Technology,2017:8-16(In Chinese).
[12] 孙海龙.基于PLC的带式输送机控制系统研究[J].能源技术与管理,2018,43(04):173-175.SUN HaiLong.Research on control system of belt conveyor based on PLC[J].Energy Technology and Management,2018,43(04):173-175(In Chinese).
[13] 吴超.关于煤矿用带式输送机未来发展方向的研究[J].科技经济导刊,2018,26(13):55.WU Chao.Research on the future development direction of belt conveyors for coal mines[J].Technology and Economic Guide,2018,26(13):55(In Chinese).
[2] 张宏富.带式输送机发展方向的研究[J].能源技术与管理,2006(1):49-51.ZHANG HongFu.Research on the development direction of belt conveyor[J].Energy Technology and Management,2016(1):49-51(In Chinese).
[3] 温凯瑞.带式输送机节能调速控制系统关键技术研究[D].北京:中国地质大学,2018:21-29.WEN KaiRui.Research on key technology of intelligent power supply system for large mine ventilator[D].Beijing:China University of Geosciences,2018:21-29(In Chinese).
[4] 王勇,张颖辉.矿用带式输送机智能安全监测保护系统[J].机械工程与自动化,2018(06):203-206.WANG Yong,ZHANG YingHui.Intelligent safety monitoring and protection system for mine belt conveyor[J].Mechanical Engineering and Automation,2018(06):203-206(In Chinese).
[5] 曾飞,吴青,初秀民,等.散货码头带式输送机调速节能研究进展[J].制造业自动化,2013,35(17):1-4.ZENG Fei,WU Qing,CHU XiuMin,et al.Overview on belt conveyor energy-saving technology in bulk terminal based on speed controlling[J].Manufacturing Automation,2013,35(17):1-4(In Chinese).
[6] 苗鑫.煤矿主提升带式输送机控制系统设计[D].西安:西安科技大学,2016:30-38.MIAO Xin.Design of control system of main lifting belt conveyor in coal mine[D].Xi`an:Xi`an University of Science and Technology,2016:30-38(In Chinese).
[7] 张悦.带式输送机电气控制系统设计与研究[D].西安:西安科技大学,2018:24-33.ZHANG Yue.Analysis and treatment of power quality for coal mine[D].Xian:Xi`an University of Science and Technology,2018:24-33(In Chinese).
[8] 杨薛.多级皮带机集中控制系统的设计[D].淮南:安徽理工大学,2015:77-82.YANG Xue.Multi-level belt conveyor design centralized control system[D]Huainan:Anhui University of Science and Technology,2015:77-82(In Chinese).
[9] 李志鸿.煤矿井下带式输送机自动控制系统设计研究[J].机电工程技术,2018,47(09):215-217.LI ZhiHong.Design and research of automatic control system for belt conveyor in underground coal mine[J].Mechanical and Electrical Engineering Technology,2018,47(09):215-217(In Chinese).
[10] 黄勇.带式输送机变频节能控制技术的应用探析[J].科学技术创新,2018(32):192-193.HUANG Yong.Analysis the application of frequency conversion energy-saving control technology of belt conveyor[J].Scientific and Technological innovation,2018(32):192-193(In Chinese).
[11] 王淼.带式输送机节能调速控制系统研究[D].西安:西安科技大学,2017:8-16.WANG Miao.Research on energy saving speed regulation control system of belt conveyor[D].Xi’an:Xi’an University of Science and Technology,2017:8-16(In Chinese).
[12] 孙海龙.基于PLC的带式输送机控制系统研究[J].能源技术与管理,2018,43(04):173-175.SUN HaiLong.Research on control system of belt conveyor based on PLC[J].Energy Technology and Management,2018,43(04):173-175(In Chinese).
[13] 吴超.关于煤矿用带式输送机未来发展方向的研究[J].科技经济导刊,2018,26(13):55.WU Chao.Research on the future development direction of belt conveyors for coal mines[J].Technology and Economic Guide,2018,26(13):55(In Chinese).