面向生产任务的建材装备制造企业物料流进度动态管控系统
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摘要
针对建材装备制造企业生产过程物料数据管理复杂,数据跟踪难度大,物料进度反馈与预警不及时等问题,在分析企业设计、采购、生产以及外协等流程,并考虑生产任务执行过程的变更特性的基础上,提出以物料流周期为主线的生产过程物料进度动态监控与预警模型。结合企业自身需求与信息化特点,设计并开发了针对建材装备制造企业的物料进度动态监控与预警系统,该系统已在多家建材装备制造企业成功应用,在优化企业物料流管控以及保证产品交货期方面取得了良好的应用效果。
To deal with the problems such as complex material data management,difficult data tracking and material schedule information feedback untimely in the production of building material equipment manufacturing enterprise,taking the execution process of production task into consideration,a model of material schedule dynamic tracking and early warning in the production process based on material cycle was proposed by analyzing the process of design,purchasing,production and outsourcing.A material schedule dynamic monitoring and early warning system for building material equipment manufacturing enterprise was designed and developed to meet the requirement and characteristic of informationization in enterprise.The system had been successfully applied in several building material equipment enterprises,and had achieved good result in optimizing the material flow control and ensuring the material delivery date.
To deal with the problems such as complex material data management,difficult data tracking and material schedule information feedback untimely in the production of building material equipment manufacturing enterprise,taking the execution process of production task into consideration,a model of material schedule dynamic tracking and early warning in the production process based on material cycle was proposed by analyzing the process of design,purchasing,production and outsourcing.A material schedule dynamic monitoring and early warning system for building material equipment manufacturing enterprise was designed and developed to meet the requirement and characteristic of informationization in enterprise.The system had been successfully applied in several building material equipment enterprises,and had achieved good result in optimizing the material flow control and ensuring the material delivery date.
引文
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[2]WANG Lei,GUO Shunsheng,LI Xixing,et al.Research and application of intelligent production schedule control system for building material equipment manufacturing enterprise based on multi-agent[J].Computer Integrated Manufacturing Systems,2017,23(6):1310-1319(in Chinese).[王磊,郭顺生,李西兴,等.基于多Agent的建材装备制造企业智能生产进度管控系统研究与应用[J].计算机集成制造系统,2017,23(6):1310-1319.]
[3]LI Xixing,GUO Shunsheng,DU Baigang.Design and implementation of digital&intelligent management platform for textile machinery manufacturing enterprise[J].Computer Integrated Manufacturing Systems,2016,22(3):672-685(in Chinese).[李西兴,郭顺生,杜百岗.纺织机械制造企业数字化智能化制造与管理平台设计与实现[J].计算机集成制造系统,2016,22(3):672-685.]
[4]QIN Weizhong,FENG Yuzhong,CHEN Dingjiang,et al.Study on the information integration of production and operation for smart refinery[J].Journal of Tsinghua University:Science and Technology,2015,55(4):373-377(in Chinese).[覃伟中,冯玉仲,陈定江,等.面向智能工厂的炼化企业生产运营信息化集成模式研究[J].清华大学学报:自然科学版,2015,55(4):373-377.]
[5]SONG Tingxin,ZHANG Chenglei,LI Chenghai,et al.Cloud manufacturing service platform for small and medium enterprises[J].Computer Integrated Manufacturing Systems,2013,19(5):1147-1154(in Chinese).[宋庭新,张成雷,李成海,等.中小企业云制造服务平台的研究与开发[J].计算机集成制造系统,2013,19(5):1147-1154.]
[6]ZHANG Zuguo.System architecture for SNS-based collaborative intelligent manufacturing[J].Computer Integrated Manufacturing Systems,2016,22(7):1779-1788(in Chinese).[张祖国.面向社会化协同的智能制造体系结构[J].计算机集成制造系统,2016,22(7):1779-1788.]
[7]MANSOUR W,JELASSI K.Flexible software solution for intelligent multi-agent manufacturing systems[C]//Proceedings of the International Conference on Electrical Sciences&Technologies in Maghreb.Washington,D.C.,USA:IEEE,2015:361-362.
[8]GUO Z X,WONG W K,GUO C.A cloud-based intelligent decision-making system for order tracking and allocation in apparel manufacturing[J].International Journal of Production Research,2014,52(4):1100-1115.
[9]YIN Chao,ZHANG Jianqiu,WANG Wei.Networked realtime control and management system for outsourcing production schedule based on mobile terminal[J].Computer Integrated Manufacturing Systems,2015,21(2):485-494(in Chinese).[尹超,张建秋,王伟.基于移动终端的网络化外协加工进度实时管控系统[J].计算机集成制造系统,2015,21(2):485-494.]
[10]ZHENG Zhong,HUANG Shipeng,LONG Jianyu,et al.Synergetic method between materials flow and energy flow in iron and steel intelligent manufacturing[J].Chinese Journal of Engineering,2017,39(1):115-124(in Chinese).[郑忠,黄世鹏,龙建宇,等.钢铁智能制造背景下物质流和能量流协同方法[J].工程科学学报,2017,39(1):115-124.]
[11]WU Weimin,LIU Jianhua,TANG Chengtong,et al.Refined management and control system of assembly material for complex products[J].Computer Integrated Manufacturing Systems,2017,23(4):769-780(in Chinese).[伍伟民,刘检华,唐承统,等.复杂产品装配物料精细化管控系统[J].计算机集成制造系统,2017,23(4):769-780.]
[12]ZHEN X,WANG A M,FAN R C,et al.Barcode-based service-oriented material flow technology for complex product assembly[J].Applied Mechanics&Materials,2014,667:93-97.
[13]LI Bohu,ZHANG Lin,REN Lei,et al.Typical characteristics,technologies and application of cloud manufacturing[J].Computer Integrated Manufacturing Systems,2012,18(7):1345-1356(in Chinese).[李伯虎,张霖,任磊,等.云制造典型特征、关键技术与应用[J].计算机集成制造系统,2012,18(7):1345-1356.]
[14]QU Ting,ZHANG Kai,LUO Hao,et al.Internet-of-things based dynamic synchronization of production and logistics:mechanism,system and case study[J].Journal of Mechanical Engineering,2015,51(20):36-44(in Chinese).[屈挺,张凯,罗浩,等.物联网驱动的“生产-物流”动态联动机制、系统及案例[J].机械工程学报,2015,51(20):36-44.]
[15]HOU Ruichun,DING Xiangqian,TAO Ye,et al.Internet of manufacturing things and relevant technical architecture[J].Computer Integrated Manufacturing Systems,2014,20(1):11-20(in Chinese).[侯瑞春,丁香乾,陶冶,等.制造物联及相关技术架构研究[J].计算机集成制造系统,2014,20(1):11-20.]
[16]WANG Lei,LIU Qiang.Framework and control model of lightweight assembly intelligent manufacturing system[J].Computer Integrated Manufacturing Systems,2016,22(9):2108-2117(in Chinese).[王磊,刘强.轻装配智能制造系统框架及管控模式[J].计算机集成制造系统,2016,22(9):2108-2117.]
[17]KHABBAZI M R,YUSOF M D,ISMAIL N,et al.Modeling of traceability information system for material flow control data[J].Australian Journal of Basic&Applied Sciences,2010,4(1):208-216.