高强度聚氨酯硬质泡沫制备技术的发展现状与展望
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摘要
讨论了影响聚氨酯硬质泡沫塑料强度的重要因素,并介绍了聚氨酯硬质泡沫塑料的增强技术,重点综述了混杂增强和纳米增强的研究进展。
The important factors affected on the strength of rigid polyurethane foams were discussed. The reinforced technologies of rigid polyurethane foam were introduced. The research progress of rigid polyurethane foam in the hybrid reinforced and nanoreinforced methods were summarized.
The important factors affected on the strength of rigid polyurethane foams were discussed. The reinforced technologies of rigid polyurethane foam were introduced. The research progress of rigid polyurethane foam in the hybrid reinforced and nanoreinforced methods were summarized.
引文
[1]Mkrtchyan L,Maier M,Huber U,et al.Structural polyurethane foam:testing and modeling for automotive applications[J].International Journal of Crashworthiness,2008,13(5):523-532.
[2]赵斌,杨振国,金忠告羽,等.承载结构聚氨酯硬泡材料的研究进展[J].理化检验-物理分册,2003,39(2):82-88.
[3]谈玲华,王章忠,戴玉明,等.增强硬质聚氨酯泡沫的研究进展[J].材料导报,2006,20(9):21-25.
[4]Fabrice Saint-Michel,Laurent Chazeau,Jean-Yves Cavaillé,et al.Mechanical properties of high density polyurethane foams.I.Effect of the density[J].Composites Science and Technology,2006,66(15):2700-2708.
[5]Wu G M,Schceltz J M.Processing and properties of solution impregnated carbon fiber reinforced polyethersulfore composite[J].Polymer Composite,2000,21(1):4.
[6]Anon E.Polyurethane toughened belt gives more pomer[J].Urethane Technology,2000,17(6):44.
[7]周成飞,郭建梅,翟彤.聚氨酯改性异氰尿酸酯声学材料的研究[J].化工新型材料,2006,34(6):69-70.
[8]Sharma S C,Murthy H N N,Krishna M,et al.Effect of foam density and skin material on the damping behavior of polyurethane sandwich structures[J].Journal of Reinforced Plastics&Composites,2004,23(12):1259-1266.
[9]Anon E.Cablc Sleeve Made of Polyurethane[J].Plast Technol,2000(1):31.
[10]Rindle J A.Reinforcing mechanism in PU foams[J].Journal of Cellular Plastics,1970,6(30):280-287.
[11]Cotgreave T,Shortall J B.Fiber-reinforcing mechanism[J].Journal of Material Science,1978(13):722-730.
[12]Cotgreave T,Shortall J B.Fiber-reinforcing mechanism[J].Journal of Cellular Plastics,1975(11):240-244.
[13]Korzeniowski Z,Pierkarski K.Cellular structure in PU foams[J].Journal of Cellular Plastics,1975,4(13):36-39.
[14]Gutierrez-Acosta O B,Arriaga S,Escobar-Barrios V A,et al.Performance of innovative PU-foam and natural fiber-based composites for the biofitration of a mixture of volatile organic compounds by a fungal biofilm[J].Journal of Hazardous Materials,2012,201/202(30):202-208.
[15]Kim S H,Park H C,Jeong H M,et al.Glass fiber reinforced rigid polyurethane foams[J].Journal of Materials Science,2010,45(10):2675-2680.
[16]Anne-Gaelle Denay,Sylvie Castagnet,Annette Rrs,et al.Size effect in glass fiber reinforced and pure polyurethane foams in monotonic and creep comp ession[J].Journal of Cellular Plastics,2012,48(3):221-238.
[17]Mkrtchyan L,Maier M.Fibre reinforced polyurethane foam to increase passive safety of vehicle occupants[J].Plastics,Rubber and Composite,2007,36(10):445-454.
[18]Andlzej K Bledzki,Wenyang Zhang,Andris Chate.Naturalfibre-reinforced polyurethane microfoams[J].Composites Science and Technology,2001,61(16):2406-2411.
[19]Gu Rui-Jun,Sain M M,Konar S K,et al.A feasibility study of polyurethane composite foam with added hardwood pulp[J].Industrial Crops and Products,2012(42):273-279,
[20]Wu G M,Schceltz J M.Processing and properties of solution impregnated carbon fiber reinforced polyetherssulfore composite[J].Polymer Composite,2000,21(2):12-17.
[21]Engblom J J,Zheng Zhiyi.Characterizing stiffness and strength properties of glass-fiber reinforced,hollow-cored recycled plastic extrusions[J].Journal of Reinforced Plastics and Composites,2000,19(16):1317-1328.
[22]Fancey K S.Prestressed polymeric composites produced by viscolastically strained Nylon 6,6 fiber reinforcement[J].Journal of Reinforced Plastics and Composites,2000,19(15):1251-1266.
[23]Fabrice Saint-Michel,Laurent Chazeau,Jean-Yves Cavaille,et al.Mechanical properties of high density polyurethane foams:ⅡEffect of the filler size[J].Composites Science and Technology,2006,66.
[24]Erdolotti L,Di Maio E,Lavorgna M,et al.Hydration-induced reinforcement of rigid polyurethane-cement foams:Mechanical and functional properties[J].Journal of Materials Science,2012,47(19):6948-6957.
[25]赵斌,杨振国,王建华,等.纤维与颗粒混杂增强聚氨酯硬泡塑料的制备及显微形貌[J].高分子材料科学与工程,2005,21(1):187-190.
[26]Yang Zhen-Guo,Zhao Bin,Qin Sang-Lu,et al.Study on the mechanical properties of hybrid reinforced rigid polyurethane composite foam[J].Journal of Applied Polymer Science,2004(92):1493-1500.
[27]管云林,邵蕾,许美萱,等.纤维素纤维增强聚氨酯/环氧树脂互穿网络硬质泡沫塑料[J].聚氨酯工业,1995(1):10-13.
[28]周成飞,郭建梅,翟彤.聚(氨酯-酰亚胺)泡沫材料的研究[J].化工新型材料,2005,33(11):24-25.
[29]周成飞,曹巍,郭建梅.纳米二氧化硅/聚氨酯酰亚胺复合泡沫材料的制备与性能[J].合成橡胶工业,2010,33(3):221-223.
[30]周成飞,曹巍,翟彤,等.吸收剂量对多面体低聚倍半硅氧烷/聚(氨酯-酰亚胺)辐射共交联纳米复合泡沫材料的影响[J].合成橡胶工业,2013,36(2):115-118.
[31]Tien Y I,et al.The effect of nano-sized silicate layers from montmorillonite on glass transition,dynamic mechanical and thermal degradation properties of segmented polyurethane[J].Journal of Applied Polymer Science,2002,86(7):1741-1748.
[32]Hirai T,et al.Preparation of Nano CdS Polyurethane composites via in situ polymerization in reverse micellar system[J].Journal of Materials Chemistry,2000,10(10):2234-2235.
[33]Mir Mohammad,Alavi Nikje,Zahra Mazaheri Tehrani.Thermal and mechanical properties of polyurethane rigid foam/modified nanosilica composite[J].Polymer Engineering and Science,2010,50(3):468-473.
[34]Mir Mohammad,Alavi Nikje,Zahra Mazaheri Tehrani.Polyurethane rigid foams reinforced by doubly modified nanosiliea[J].Journal of Cellular Plastics,2010,46(2):159-172.
[35]Justin K Stewart,Hassan Mahfuz,Leif A Carlsson.Enhancing mechanical and fracture properties of sandwich composites using nanoparticale reinforcement[J].Journal of Materials Science,2010,45(13):3490-3496.
[36]Kaiwen Liang,Sheldon Q Shi.Soy-based polyurethane foam reinforced with carbon nanotubes[J].Key Engineering Materials,2010,419/420:477-480.
[37]Mrinal C Saha,Md E Kabir,Shaik Jeelani.Effect of nanopartides on mode-I fracture toughness of polyurethane foams[J].Polymer Composites,2009,30(8):1058-1064.
[38]Lingfei Zhang,Ezgi Deniz Yilmaz,Jan Schjodt-Thomsen,et al.MWNT reinforced polyurethane foam:Processing,characterization and modeling of mechanical properties[J].Composites Science and Technology,2011,71(6):877-884.
[39]周成飞,翟彤,曹巍.碳纳米管/聚氨酯酰亚胺复合泡沫材料的制备与性能[J].功能材料,2010年论文集:66-67.
[40]Simone Semenzato,Alessandra Lorenzetti,Michele Modesti,et al.A Novel phosphorus polyurethane foam/montmorillonite nanocomposite:preparation,xharacterization and thermal behavior[J].Applied Clay Science,2009,44(1/2):35-42.
[41]Chuayjuljit S,Maungchareon A,Saravari O.Preparation and properties of palm oil-based rigid polyurethane nanocomposite foam[J].Reinforced Plastics and Composites,2010,29(2):218-225.
[42]Tomy Widya,Christopher W Macosko.Nanoclay-modified rigid polyurethane foam[J].Journal of Macromolecular Science,Part B:Physics,2005,44(6):897-908.
[43]Pravakar Mondal,Khakhar D V.Rigid polyurethane-clay nanocomposite foams:preparation and properties[J].Journal of Applied Polymer Science,2007,103(5):2802-2809.
[44]Lorenzo Indennidate,Donato Cannoletta,Francesca Lionetto,et al.Nanofilled polyols for viscoelastic polyurethane foams[J].Polymer International,2010,59(4):486-491.
[45]Lukasz Piszczyk,Magdalena Danowska,Michal Strankowski,et al.Physical and mechanical properties of rigid polyurethane foams modified with selected flame retardants or layered silicates[J].Advanced Composites Letters,2011,20(3):65-72.
[46]Aruna Palanisamy,Rao B S.Water-blown polyurethane/clay nanocomposite foams from castor oil derivative[J].Journal of Polymer Materials,2011,28(4):609-622.
[47]Galina Laufer,Christopher Kirkland,Amanda A Cain,et al.Clay-chitosan nanobrick walls:completely renewable gas barrier and flame-retardant nanocoatings[J].ACS Applied Materials&Interfaces,2012,4(3):1643-1649.
[48]Harikrishnan G,Umasankar Patro T,Khakha D Vr.Polyurethane foam-clay nanocomposites:Nanoclays as cell openers[J].Ind.Eng.Chem.Res.,2006,45(21):7126-7134.
[49]Arthur N Wilkinson,Nurul H Fithriyah,John L Stanford,et al.Development in flexible polyurethane foam-layered silicate nanocomposites[J].Macromolecular Symposia,2007,256(1):65-72.
[50]周成飞,郭建梅,翟彤.聚氨酯杂化复合泡沫体声学材料的研究[J].聚氨酯工业,2006,21(2):18-21.
[51]Liang K,Mao A,Shi S Q,et al.Incorporation of nanoparticles into soy-based polyurethane foam.Nanotechnology[C].Technical proceedings,Vol 2,Life sciences,medicine,diagnostics,biomaterials and composites.2009:290-293.
[51]Liang K,Mao A,Shi S Q,et al.Incorporation of nanoparticles into soy-based polyurethane foam[C]..Nanotech Conference&Expo 2009,Vol 2.2009:N00252,1-4.
[52]Mauro Zammarano,Roland Kramer,Richard Harris Jr,et al.Flexible polyurethane foams nanocomposites.Proceedings of the 18th Annual Conference on Recent Advances in Flame Retardancy of Polymeric Materials(Vol II).2007:319-327.
[2]赵斌,杨振国,金忠告羽,等.承载结构聚氨酯硬泡材料的研究进展[J].理化检验-物理分册,2003,39(2):82-88.
[3]谈玲华,王章忠,戴玉明,等.增强硬质聚氨酯泡沫的研究进展[J].材料导报,2006,20(9):21-25.
[4]Fabrice Saint-Michel,Laurent Chazeau,Jean-Yves Cavaillé,et al.Mechanical properties of high density polyurethane foams.I.Effect of the density[J].Composites Science and Technology,2006,66(15):2700-2708.
[5]Wu G M,Schceltz J M.Processing and properties of solution impregnated carbon fiber reinforced polyethersulfore composite[J].Polymer Composite,2000,21(1):4.
[6]Anon E.Polyurethane toughened belt gives more pomer[J].Urethane Technology,2000,17(6):44.
[7]周成飞,郭建梅,翟彤.聚氨酯改性异氰尿酸酯声学材料的研究[J].化工新型材料,2006,34(6):69-70.
[8]Sharma S C,Murthy H N N,Krishna M,et al.Effect of foam density and skin material on the damping behavior of polyurethane sandwich structures[J].Journal of Reinforced Plastics&Composites,2004,23(12):1259-1266.
[9]Anon E.Cablc Sleeve Made of Polyurethane[J].Plast Technol,2000(1):31.
[10]Rindle J A.Reinforcing mechanism in PU foams[J].Journal of Cellular Plastics,1970,6(30):280-287.
[11]Cotgreave T,Shortall J B.Fiber-reinforcing mechanism[J].Journal of Material Science,1978(13):722-730.
[12]Cotgreave T,Shortall J B.Fiber-reinforcing mechanism[J].Journal of Cellular Plastics,1975(11):240-244.
[13]Korzeniowski Z,Pierkarski K.Cellular structure in PU foams[J].Journal of Cellular Plastics,1975,4(13):36-39.
[14]Gutierrez-Acosta O B,Arriaga S,Escobar-Barrios V A,et al.Performance of innovative PU-foam and natural fiber-based composites for the biofitration of a mixture of volatile organic compounds by a fungal biofilm[J].Journal of Hazardous Materials,2012,201/202(30):202-208.
[15]Kim S H,Park H C,Jeong H M,et al.Glass fiber reinforced rigid polyurethane foams[J].Journal of Materials Science,2010,45(10):2675-2680.
[16]Anne-Gaelle Denay,Sylvie Castagnet,Annette Rrs,et al.Size effect in glass fiber reinforced and pure polyurethane foams in monotonic and creep comp ession[J].Journal of Cellular Plastics,2012,48(3):221-238.
[17]Mkrtchyan L,Maier M.Fibre reinforced polyurethane foam to increase passive safety of vehicle occupants[J].Plastics,Rubber and Composite,2007,36(10):445-454.
[18]Andlzej K Bledzki,Wenyang Zhang,Andris Chate.Naturalfibre-reinforced polyurethane microfoams[J].Composites Science and Technology,2001,61(16):2406-2411.
[19]Gu Rui-Jun,Sain M M,Konar S K,et al.A feasibility study of polyurethane composite foam with added hardwood pulp[J].Industrial Crops and Products,2012(42):273-279,
[20]Wu G M,Schceltz J M.Processing and properties of solution impregnated carbon fiber reinforced polyetherssulfore composite[J].Polymer Composite,2000,21(2):12-17.
[21]Engblom J J,Zheng Zhiyi.Characterizing stiffness and strength properties of glass-fiber reinforced,hollow-cored recycled plastic extrusions[J].Journal of Reinforced Plastics and Composites,2000,19(16):1317-1328.
[22]Fancey K S.Prestressed polymeric composites produced by viscolastically strained Nylon 6,6 fiber reinforcement[J].Journal of Reinforced Plastics and Composites,2000,19(15):1251-1266.
[23]Fabrice Saint-Michel,Laurent Chazeau,Jean-Yves Cavaille,et al.Mechanical properties of high density polyurethane foams:ⅡEffect of the filler size[J].Composites Science and Technology,2006,66.
[24]Erdolotti L,Di Maio E,Lavorgna M,et al.Hydration-induced reinforcement of rigid polyurethane-cement foams:Mechanical and functional properties[J].Journal of Materials Science,2012,47(19):6948-6957.
[25]赵斌,杨振国,王建华,等.纤维与颗粒混杂增强聚氨酯硬泡塑料的制备及显微形貌[J].高分子材料科学与工程,2005,21(1):187-190.
[26]Yang Zhen-Guo,Zhao Bin,Qin Sang-Lu,et al.Study on the mechanical properties of hybrid reinforced rigid polyurethane composite foam[J].Journal of Applied Polymer Science,2004(92):1493-1500.
[27]管云林,邵蕾,许美萱,等.纤维素纤维增强聚氨酯/环氧树脂互穿网络硬质泡沫塑料[J].聚氨酯工业,1995(1):10-13.
[28]周成飞,郭建梅,翟彤.聚(氨酯-酰亚胺)泡沫材料的研究[J].化工新型材料,2005,33(11):24-25.
[29]周成飞,曹巍,郭建梅.纳米二氧化硅/聚氨酯酰亚胺复合泡沫材料的制备与性能[J].合成橡胶工业,2010,33(3):221-223.
[30]周成飞,曹巍,翟彤,等.吸收剂量对多面体低聚倍半硅氧烷/聚(氨酯-酰亚胺)辐射共交联纳米复合泡沫材料的影响[J].合成橡胶工业,2013,36(2):115-118.
[31]Tien Y I,et al.The effect of nano-sized silicate layers from montmorillonite on glass transition,dynamic mechanical and thermal degradation properties of segmented polyurethane[J].Journal of Applied Polymer Science,2002,86(7):1741-1748.
[32]Hirai T,et al.Preparation of Nano CdS Polyurethane composites via in situ polymerization in reverse micellar system[J].Journal of Materials Chemistry,2000,10(10):2234-2235.
[33]Mir Mohammad,Alavi Nikje,Zahra Mazaheri Tehrani.Thermal and mechanical properties of polyurethane rigid foam/modified nanosilica composite[J].Polymer Engineering and Science,2010,50(3):468-473.
[34]Mir Mohammad,Alavi Nikje,Zahra Mazaheri Tehrani.Polyurethane rigid foams reinforced by doubly modified nanosiliea[J].Journal of Cellular Plastics,2010,46(2):159-172.
[35]Justin K Stewart,Hassan Mahfuz,Leif A Carlsson.Enhancing mechanical and fracture properties of sandwich composites using nanoparticale reinforcement[J].Journal of Materials Science,2010,45(13):3490-3496.
[36]Kaiwen Liang,Sheldon Q Shi.Soy-based polyurethane foam reinforced with carbon nanotubes[J].Key Engineering Materials,2010,419/420:477-480.
[37]Mrinal C Saha,Md E Kabir,Shaik Jeelani.Effect of nanopartides on mode-I fracture toughness of polyurethane foams[J].Polymer Composites,2009,30(8):1058-1064.
[38]Lingfei Zhang,Ezgi Deniz Yilmaz,Jan Schjodt-Thomsen,et al.MWNT reinforced polyurethane foam:Processing,characterization and modeling of mechanical properties[J].Composites Science and Technology,2011,71(6):877-884.
[39]周成飞,翟彤,曹巍.碳纳米管/聚氨酯酰亚胺复合泡沫材料的制备与性能[J].功能材料,2010年论文集:66-67.
[40]Simone Semenzato,Alessandra Lorenzetti,Michele Modesti,et al.A Novel phosphorus polyurethane foam/montmorillonite nanocomposite:preparation,xharacterization and thermal behavior[J].Applied Clay Science,2009,44(1/2):35-42.
[41]Chuayjuljit S,Maungchareon A,Saravari O.Preparation and properties of palm oil-based rigid polyurethane nanocomposite foam[J].Reinforced Plastics and Composites,2010,29(2):218-225.
[42]Tomy Widya,Christopher W Macosko.Nanoclay-modified rigid polyurethane foam[J].Journal of Macromolecular Science,Part B:Physics,2005,44(6):897-908.
[43]Pravakar Mondal,Khakhar D V.Rigid polyurethane-clay nanocomposite foams:preparation and properties[J].Journal of Applied Polymer Science,2007,103(5):2802-2809.
[44]Lorenzo Indennidate,Donato Cannoletta,Francesca Lionetto,et al.Nanofilled polyols for viscoelastic polyurethane foams[J].Polymer International,2010,59(4):486-491.
[45]Lukasz Piszczyk,Magdalena Danowska,Michal Strankowski,et al.Physical and mechanical properties of rigid polyurethane foams modified with selected flame retardants or layered silicates[J].Advanced Composites Letters,2011,20(3):65-72.
[46]Aruna Palanisamy,Rao B S.Water-blown polyurethane/clay nanocomposite foams from castor oil derivative[J].Journal of Polymer Materials,2011,28(4):609-622.
[47]Galina Laufer,Christopher Kirkland,Amanda A Cain,et al.Clay-chitosan nanobrick walls:completely renewable gas barrier and flame-retardant nanocoatings[J].ACS Applied Materials&Interfaces,2012,4(3):1643-1649.
[48]Harikrishnan G,Umasankar Patro T,Khakha D Vr.Polyurethane foam-clay nanocomposites:Nanoclays as cell openers[J].Ind.Eng.Chem.Res.,2006,45(21):7126-7134.
[49]Arthur N Wilkinson,Nurul H Fithriyah,John L Stanford,et al.Development in flexible polyurethane foam-layered silicate nanocomposites[J].Macromolecular Symposia,2007,256(1):65-72.
[50]周成飞,郭建梅,翟彤.聚氨酯杂化复合泡沫体声学材料的研究[J].聚氨酯工业,2006,21(2):18-21.
[51]Liang K,Mao A,Shi S Q,et al.Incorporation of nanoparticles into soy-based polyurethane foam.Nanotechnology[C].Technical proceedings,Vol 2,Life sciences,medicine,diagnostics,biomaterials and composites.2009:290-293.
[51]Liang K,Mao A,Shi S Q,et al.Incorporation of nanoparticles into soy-based polyurethane foam[C]..Nanotech Conference&Expo 2009,Vol 2.2009:N00252,1-4.
[52]Mauro Zammarano,Roland Kramer,Richard Harris Jr,et al.Flexible polyurethane foams nanocomposites.Proceedings of the 18th Annual Conference on Recent Advances in Flame Retardancy of Polymeric Materials(Vol II).2007:319-327.