Shell powder as a novel bio-filler for thermal insulation coatings
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摘要
The feasibility of employing shell powder as a novel bio-filler to prepare fluorocarbon coating is demonstrated.According to the relevant Chinese standards, the thermal and mechanical properties of the shell powder-filled fluorocarbon coating were evaluated, and compared with those filled by commercial calcium carbonate. All the shell powder-filled coatings can meet the requirements stated in the relevant standards, and with decreasing the particle size of the shell powders, the performance of the thermal insulation coating is enhanced. The coating(SC3) filled by shell powders with an average particle size of 2.81 μm possesses a better thermal insulation performance than the coating(CC) filled by commercial calcium carbonate. The coating SC3 has comparable adhesive force and washing resistance with the coating CC, and in the washing resistance test, after 2000 cycles, the coating SC3 was still able to cover totally their substrates. This work demonstrates a high value-added disposal method for the aquacultural wastes.
The feasibility of employing shell powder as a novel bio-filler to prepare fluorocarbon coating is demonstrated.According to the relevant Chinese standards, the thermal and mechanical properties of the shell powder-filled fluorocarbon coating were evaluated, and compared with those filled by commercial calcium carbonate. All the shell powder-filled coatings can meet the requirements stated in the relevant standards, and with decreasing the particle size of the shell powders, the performance of the thermal insulation coating is enhanced. The coating(SC3) filled by shell powders with an average particle size of 2.81 μm possesses a better thermal insulation performance than the coating(CC) filled by commercial calcium carbonate. The coating SC3 has comparable adhesive force and washing resistance with the coating CC, and in the washing resistance test, after 2000 cycles, the coating SC3 was still able to cover totally their substrates. This work demonstrates a high value-added disposal method for the aquacultural wastes.
The feasibility of employing shell powder as a novel bio-filler to prepare fluorocarbon coating is demonstrated.According to the relevant Chinese standards, the thermal and mechanical properties of the shell powder-filled fluorocarbon coating were evaluated, and compared with those filled by commercial calcium carbonate. All the shell powder-filled coatings can meet the requirements stated in the relevant standards, and with decreasing the particle size of the shell powders, the performance of the thermal insulation coating is enhanced. The coating(SC3) filled by shell powders with an average particle size of 2.81 μm possesses a better thermal insulation performance than the coating(CC) filled by commercial calcium carbonate. The coating SC3 has comparable adhesive force and washing resistance with the coating CC, and in the washing resistance test, after 2000 cycles, the coating SC3 was still able to cover totally their substrates. This work demonstrates a high value-added disposal method for the aquacultural wastes.
引文
[1]H.Moustafa,A.M.Youssef,S.Duquesne,N.A.Darwish,Characterization of bio-filler derived from seashell wastes and its effect on the mechanical,thermal,and flame retardant properties of ABS composites,Polym.Compos.38(12)(2015)2788-2797.
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[3]M.C.Yew,N.H.Ramli Sulong,M.K.Yew,M.A.Amalina,M.R.Johan,et al.,The formulation and study of the thermal stability and mechanical properties of an acrylic coating using chicken eggshell as a novel bio-filler,Prog.Org.Coat.76(11)(2013)1549-1555.
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[7]S.Chowdhury,P.Saha,Sea shell powder as a new adsorbent to remove Basic Green4(Malachite Green)from aqueous solutions:Equilibrium,kinetic and thermodynamic studies,Chem.Eng.J.164(1)(2010)168-177.
[8]T.C.Hsu,Experimental assessment of adsorption of Cu2+and Ni2+from aqueous solution by oyster shell powder,J.Hazard.Mater.171(1-3)(2009)995-1000.
[9]W.F.Sye,L.C.Lu,J.W.Tai,C.I.Wang,et al.,Applications of chitosan beads and porous crab shell powder combined with solid-phase microextraction for detection and the removal of colour from textile wastewater,Carbohydr.Polym.72(2008)550-556.
[10]A.Namdar,F.M.Yahaya,Enhancement of cement mortar mechanical properties with replacement of seashell powder,Int.Sch.Sci.Res.Innov.8(2)(2014)169-172.
[11]V.Fombuena,L.Bernardi,O.Fenollar,T.Boronat,R.Balart,et al.,Characterization of green composites from biobased epoxy matrices and bio-fillers derived from seashell wastes,Mater.Des.57(2014)168-174.
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[14]L.Shi,J.Shuai,K.Xu,Fuzzy fault tree assessment based on improved AHP for fire and explosion accidents for steel oil storage tanks,J.Hazard.Mater.278(2014)529-538.
[15]W.Zhang,Z.Song,J.Song,et al.,A systematic laboratory study on an anticorrosive cool coating of oil storage tanks for evaporation loss control and energy conservation,Energy 58(2013)617-627.
[16]H.Akbari,D.Dickerhoff,J.Pollak,The effect of a cool-coating on the thermal effectiveness of exposed exterior ducts,Energy Build.39(6)(2007)681-692.
[17]A.Comite,E.S.Cozza,G.Di Tanna,C.Mandolfino,F.Milella,S.Vicini,et al.,Thermal barrier coatings based on alumina microparticles,Prog.Org.Coat.78(2015)124-132.
[18]A.Synnefa,M.Santamouris,K.Apostolakis,On the development,optical properties and thermal performance of cool colored coatings for the urban environment,Sol.Energy 81(4)(2007)488-497.
[19]M.Ibrahim,P.H.Biwole,E.Wurtz,P.Achard,et al.,A study on the thermal performance of exterior walls covered with a recently patented silica-aerogel-based insulating coating,Build.Environ.81(2014)112-122.
[20]J.W.Vogan,L.Hsu,A.R.Stetson,Thermal barrier coatings for thermal insulation and corrosion resistance in industrial gas turbine engines,Thin Solid Films 84(1)(1981)75-87.
[21]M.C.Yew,N.H.Ramli Sulong,W.T.Chong,S.C.Poh,B.C.Ang,K.H.Tan,et al.,Integration of thermal insulation coating and moving-air-cavity in a cool roof system for attic temperature reduction,Energy Convers.Manag.75(2013)241-248.
[22]Y.Shi,Z.Song,W.Zhang,et al.,Physicochemical properties of dirt-resistant cool white coatings for building energy efficiency,Sol.Energy Mater.Sol.Cells 110(2013)133-139.
[23]R.Dylewski,J.Adamczyk,Economic and environmental benefits of thermal insulation of building external walls,Build.Environ.46(12)(2011)2615-2623.
[24]S.El-Sherbiny,S.M.El-Sheikh,A.Barhoum,Preparation and modification of nano calcium carbonate filler from waste marble dust and commercial limestone for papermaking wet end application,Powder Technol.279(2015)290-300.
[25]B.Shentu,J.Li,Z.Weng,Effect of oleic acid-modified nano-CaCO3on the crystallization behavior and mechanical properties of polypropylene,Chin.J.Chem.Eng.14(6)(2006)814-818.
[26]L.Zhao,J.Feng,Z.Wang,In situ synthesis and modification of calcium carbonate nanoparticles via a bobbling method,Sci.China Ser.B:Chem.52(7)(2009)924-929.
[27]Z.Tang,G.Cheng,Y.Chen,X.Yu,H.Wang,et al.,Characteristics evaluation of calcium carbonate particles modified by surface functionalization,Adv.Powder Technol.25(5)(2014)1618-1623.
[28]M.A.Meyers,A.Y.-M.Lin,P.-Y.Chen,J.Muyco,et al.,Mechanical strength of abalone nacre:Role of the soft organic layer,J.Mech.Behav.Biomed.Mater.1(1)(2008)76-85.
[29]Q.Tang,Y.Zhang,P.Zhang,J.SHi,W.Tian,Z.Sun,et al.,Preparation and properties of thermal insulation coatings with a sodium stearate-modified shell powder as a filler,Int.J.Miner.Metall.Mater.24(10)(2017)1192-1199.
[2]D.Suteu,D.Bilba,M.Aflori,et al.,The seashell wastes as biosorbent for reactive dye removal from textile effluents,Clean Soil Air Water 40(2)(2012)198-205.
[3]M.C.Yew,N.H.Ramli Sulong,M.K.Yew,M.A.Amalina,M.R.Johan,et al.,The formulation and study of the thermal stability and mechanical properties of an acrylic coating using chicken eggshell as a novel bio-filler,Prog.Org.Coat.76(11)(2013)1549-1555.
[4]S.Yoo,J.S.Hsieh,P.Zou,J.Kokoszka,et al.,Utilization of calcium carbonate particles from eggshell waste as coating pigments for ink-jet printing paper,Bioresour.Technol.100(24)(2009)6416-6421.
[5]P.Zhang,J.Liang,L.Yin,S.Guo,et al.,The synthesis of micro-sized silicon carbide whiskers and the application for heat transfer enhancement,Sci.China Technol.Sci.57(12)(2014)2371-2378.
[6]S.Chowdhury,P.D.Saha,Fixed-bed adsorption of Malachite Green onto binary solid mixture of adsorbents:Seashells and eggshells,Toxicol.Environ.Chem.94(7)(2012)1272-1282.
[7]S.Chowdhury,P.Saha,Sea shell powder as a new adsorbent to remove Basic Green4(Malachite Green)from aqueous solutions:Equilibrium,kinetic and thermodynamic studies,Chem.Eng.J.164(1)(2010)168-177.
[8]T.C.Hsu,Experimental assessment of adsorption of Cu2+and Ni2+from aqueous solution by oyster shell powder,J.Hazard.Mater.171(1-3)(2009)995-1000.
[9]W.F.Sye,L.C.Lu,J.W.Tai,C.I.Wang,et al.,Applications of chitosan beads and porous crab shell powder combined with solid-phase microextraction for detection and the removal of colour from textile wastewater,Carbohydr.Polym.72(2008)550-556.
[10]A.Namdar,F.M.Yahaya,Enhancement of cement mortar mechanical properties with replacement of seashell powder,Int.Sch.Sci.Res.Innov.8(2)(2014)169-172.
[11]V.Fombuena,L.Bernardi,O.Fenollar,T.Boronat,R.Balart,et al.,Characterization of green composites from biobased epoxy matrices and bio-fillers derived from seashell wastes,Mater.Des.57(2014)168-174.
[12]R.A.Miller,Thermal barrier coatings for aircraft engines:History and directions,J.Therm.Spray Technol.6(1)(1997)35-42.
[13]T.M.I.Mahlia,B.N.Taufiq,Ismail,H.H.Masjuki,et al.,Correlation between thermal conductivity and the thickness of selected insulation materials for building wall,Energy Build.39(2)(2007)182-187.
[14]L.Shi,J.Shuai,K.Xu,Fuzzy fault tree assessment based on improved AHP for fire and explosion accidents for steel oil storage tanks,J.Hazard.Mater.278(2014)529-538.
[15]W.Zhang,Z.Song,J.Song,et al.,A systematic laboratory study on an anticorrosive cool coating of oil storage tanks for evaporation loss control and energy conservation,Energy 58(2013)617-627.
[16]H.Akbari,D.Dickerhoff,J.Pollak,The effect of a cool-coating on the thermal effectiveness of exposed exterior ducts,Energy Build.39(6)(2007)681-692.
[17]A.Comite,E.S.Cozza,G.Di Tanna,C.Mandolfino,F.Milella,S.Vicini,et al.,Thermal barrier coatings based on alumina microparticles,Prog.Org.Coat.78(2015)124-132.
[18]A.Synnefa,M.Santamouris,K.Apostolakis,On the development,optical properties and thermal performance of cool colored coatings for the urban environment,Sol.Energy 81(4)(2007)488-497.
[19]M.Ibrahim,P.H.Biwole,E.Wurtz,P.Achard,et al.,A study on the thermal performance of exterior walls covered with a recently patented silica-aerogel-based insulating coating,Build.Environ.81(2014)112-122.
[20]J.W.Vogan,L.Hsu,A.R.Stetson,Thermal barrier coatings for thermal insulation and corrosion resistance in industrial gas turbine engines,Thin Solid Films 84(1)(1981)75-87.
[21]M.C.Yew,N.H.Ramli Sulong,W.T.Chong,S.C.Poh,B.C.Ang,K.H.Tan,et al.,Integration of thermal insulation coating and moving-air-cavity in a cool roof system for attic temperature reduction,Energy Convers.Manag.75(2013)241-248.
[22]Y.Shi,Z.Song,W.Zhang,et al.,Physicochemical properties of dirt-resistant cool white coatings for building energy efficiency,Sol.Energy Mater.Sol.Cells 110(2013)133-139.
[23]R.Dylewski,J.Adamczyk,Economic and environmental benefits of thermal insulation of building external walls,Build.Environ.46(12)(2011)2615-2623.
[24]S.El-Sherbiny,S.M.El-Sheikh,A.Barhoum,Preparation and modification of nano calcium carbonate filler from waste marble dust and commercial limestone for papermaking wet end application,Powder Technol.279(2015)290-300.
[25]B.Shentu,J.Li,Z.Weng,Effect of oleic acid-modified nano-CaCO3on the crystallization behavior and mechanical properties of polypropylene,Chin.J.Chem.Eng.14(6)(2006)814-818.
[26]L.Zhao,J.Feng,Z.Wang,In situ synthesis and modification of calcium carbonate nanoparticles via a bobbling method,Sci.China Ser.B:Chem.52(7)(2009)924-929.
[27]Z.Tang,G.Cheng,Y.Chen,X.Yu,H.Wang,et al.,Characteristics evaluation of calcium carbonate particles modified by surface functionalization,Adv.Powder Technol.25(5)(2014)1618-1623.
[28]M.A.Meyers,A.Y.-M.Lin,P.-Y.Chen,J.Muyco,et al.,Mechanical strength of abalone nacre:Role of the soft organic layer,J.Mech.Behav.Biomed.Mater.1(1)(2008)76-85.
[29]Q.Tang,Y.Zhang,P.Zhang,J.SHi,W.Tian,Z.Sun,et al.,Preparation and properties of thermal insulation coatings with a sodium stearate-modified shell powder as a filler,Int.J.Miner.Metall.Mater.24(10)(2017)1192-1199.