GDH1000包装机组小盒班次打码装置的设计
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- 英文论文题名：Design of shift code printing device for cigarette packets in GDH1000 packer
- 论文作者：邱仕强 ; 吕小波 ; 林子尧
- 英文论文作者：QIU Shiqiang ; Lü Xiaobo ; LIN Ziyao ; Hongta Tobacco (Group) Co. ; Ltd.
- 年：2016
- 作者机构：玉溪卷烟厂;
- 论文关键词：包装机组 ; 小盒 ; 班次 ; 打码装置 ; 传动齿轮 ; 快速更换
- 英文论文关键词：Cigarette packer ; Cigarette packet ; Shift ; Code printing device ; Transmission gear ; Rapidreplacement
- 会议召开时间：2016-12-01
- 会议录名称：中国烟草学会2016年度优秀论文汇编——烟草工业主题
- 语种：中文
- 分类号：TS43
- 学会代码：ZGYG
- 学会名称：中国烟草学会
- 页数：17
- 文件大小：3601k
- 原文格式：D
摘要
为解决GDH1000包装机组无法对卷烟产品的班次码信息进行质量追溯等问题,通过对小盒盒片在三号轮折叠成型过程进行分析,设计了一套小盒班次打码装置。该装置主要由分班次字码轮、字码反衬辊、外旋转折叠器等部件组成,利用外旋转折叠器的动力源,使打码装置与折叠轮模盒同步运动;重新设计传动齿轮及箱体,以满足打码装置传动齿轮的安装要求。结果表明,该装置实现了小盒班次打码及快速更换字码功能,班次码打印稳定、更换方便,小盒班次更换字码时间由平均7.1 min减少到0.8 min,增加的班次码信息符合企业标准要求,有效提高了卷烟包装质量管控水平。
For tracing cigarette packets produced by GDH1000 packer, a set of shift code printing device forcigarette packets was designed via analyzing the process of packet blank folding on wheel No. 3. The devicewas mainly composed of shift code roller, counter roller, outer rotation folder. By the power source of outerrotation folder, the printing device and the mandrel of folding wheel moved synchronously. The gear system andgear box were redesigned to facilitate the printing device retrofitting. The results showed that the device printedclear shift code and featured quick code changing. The time needed for shift code changing reduced from 7.1 to0.8 min. The additional shift information satisfies the requirements of enterprise standards, and the management and control level of cigarette packing quality is promoted effectively.
For tracing cigarette packets produced by GDH1000 packer, a set of shift code printing device forcigarette packets was designed via analyzing the process of packet blank folding on wheel No. 3. The devicewas mainly composed of shift code roller, counter roller, outer rotation folder. By the power source of outerrotation folder, the printing device and the mandrel of folding wheel moved synchronously. The gear system andgear box were redesigned to facilitate the printing device retrofitting. The results showed that the device printedclear shift code and featured quick code changing. The time needed for shift code changing reduced from 7.1 to0.8 min. The additional shift information satisfies the requirements of enterprise standards, and the management and control level of cigarette packing quality is promoted effectively.
引文
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[3]覃忠灵,陶良华.ZB25软盒包装机铝箔纸钢印装置改进[J].包装与食品机械,2012,30(5):64-68.QIN Zhongling,TAO Lianghua.The improvement offoil paper embossed stamping device for soft boxpacking machine ZB25[J].Packaging and Food Machinery,2012,30(5):64-68.
[4]邓梅东,李志华.GDX6S小盒包装机内衬纸压印装置的改进设计[J].食品与机械,2013,29(5):123-126,172.DENG Meidong,LI Zhihua.Improved design of GDX6S box packaging machine paper embossing device[J].Food&Machinery,2013,29(5):123-126,172.
[5]Q/YNZY.J02.109.1—2015云南中烟工业有限责任公司企业标准[S].Q/YNZY.J02.109.1—2015 Enterprise standard of China Tobacco Yunnan Industrial Limited Corporation[S].
[6]周奎田,赵亮.(超)高速包装机GDH1000商标纸堵塞原因分析与改进[J].包装工程,2013,34(13):86-89,122.ZHOU Kuitian,ZHAO Liang.Cause analysis of labelpaper jam of high-speed GDH1000 packer andimprovement[J].Packaging Engineering,2013,34(13):86-89,122.
[7]张国智,冯志斌,江威,等.H1000超高速包装机组差动式模盒机构剖析[J].烟草科技,2014(11):25-28.ZHANG Guozhi,FENG Zhibin,JIANG Wei,et al.Analysis of differential mandrel mechanism in H1000ultrahigh-speed cigarette packer[J].Tobacco Science&Technology,2004(11):25-28.
[8]桑丛,赵亮,周奎田,等.GDH1000包装机组烟库线性电机防尘装置的改进[J].烟草科技,2013(7):27-29.SANG Cong,ZHAO Liang,ZHOU Kuitian,et al.Improvement of dustproof device for linear motor incigarette hopper in GDH1000 packer[J].Tobacco Science&Technology,2013(7):27-29.
[9]机械设计手册编委会.机械设计手册[M].北京:机械工业出版社,2004.Mechanical Design Manual Book Editorial Board.Mechanical design manualbook[M].Beijing:China Machine Press,2004.
[10]杨可桢,程光蕴,李仲生.机械设计基础[M].北京:高等教育出版社,2006.YANG Kezhen,CHENG Guangyun,LI Zhongsheng.Machine design