氧化铝微粉粒度对低碳镁碳材料结构与性能的影响
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摘要
为提高低碳镬碳耐火材料的性能,以3~1 mm、≤1 mm、≤0.074 mm的电熔镬砂、≤0.15 mm的鳞片石墨和不同粒度(≤20μm、≤45μm、≤88μm、≤200μm)的氧化铝微粉为主要原料,酚醛树脂为结合剂,在200℃固化24 h、950℃和1 550℃保温3 h烧成制备低碳镬碳材料试样。研究了氧化铝微粉粒度分别对低碳镬碳材料试样的显气孔率、体积密度、耐压强度、常温抗折强度、高温抗折强度、抗热震性能等性能及相组成与显微结构的影响。结果表明,随着氧化铝微粉粒度的增加,材料的耐压强度、常温抗折强度和高温抗折强度均先增加后减小,抗热震性能先得到改善后变差,氧化铝微粉粒度为88μm时性能达到最好。
In order to improve the properties,magnesia-carbon specimens were prepared by using fused magnesia(3-1 mm,≤1 mm,≤0.074 mm),flake graphite(≤0.15 mm) and alumina powder with different size(≤20 μm,≤45 μm,≤88 μm,≤200μm) as the main raw materials,and phenolic resin as the binder by curing at 200 ℃ for 24 h and heat-treating at 950 ℃ and 1 550 ℃for 3 h.The effects of particle size of alumina on apparent porosity,bulk density,cold crushing strength,cold flexural strength,hot flexural strength,thermal shock resistance,phase compositions and microstructures were studied.The results show that with the increase of the particle size of alumina,the cold crushing strength,cold flexural strength,and hot flexural strength increase firstly and then decrease.The thermal shock resistance of specimens firstly improves and then deteriorates.Considering the comprehensive performance,the optimal particle size of alumina is 88 μm for low-carbon magnesia carbon materials.
引文
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