基于MICRO II的YB95A条外透明纸独立传送装置
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- 英文论文题名：YB95A Film Independent Transmission Device Based on the MICRO II
- 论文作者：周学斌
- 年：2016
- 作者机构：上海烟草集团北京卷烟厂;
- 论文关键词：条外透明纸 ; 包装机 ; 编码器 ; 伺服电机 ; MICRO II控制系统 ; 传送装置
- 英文论文关键词：Film ; Wrapper ; Encoder ; Servo motor ; MICRO II control system ; Transmission device
- 会议召开时间：2016-12-01
- 会议录名称：中国烟草学会2016年度优秀论文汇编——烟草工业主题
- 语种：中文
- 分类号：TS43
- 学会代码：ZGYG
- 学会名称：中国烟草学会
- 页数：7
- 文件大小：777k
- 原文格式：D
摘要
为解决YB95A条外透明纸包装机在透明纸展开切割和传送过程中出现透明纸偏移、长度变化等问题,借鉴YB917条外透明纸包装机的透明纸传送原理,通过增加伺服电机、传感器、编码器和电控程序等,将YB95A条外透明纸传送由主传动驱动改为伺服控制的独立传送,将独立传送装置的电控部分融于MICRO II控制系统,控制程序加入到MICRO II控制软件中,通过调整IPC(Industrial Personal Computer)的相关参数对透明纸长度和搭口位置进行调整。结果表明,透明纸传送误差由±2 mm降低到±0.5 mm,实现了透明纸切割长度、传送位置的自动调整;条烟废品率由20~25条/d减少到0~2条/d,有效提高了卷烟包装品质。改进后YB95A条外透明纸包装机适用于彩膜包装,满足了现代卷烟企业对包装材料多样化的需求。
To solve the film length changes and displacement existed in the process of YB95 A film unwinding and transfer. Imitating YB917 film transmission principle, servo motor, encoder and electric control program were added to ZB45 wrapper to change the YB95 A film transmission driven by main drive to independent servo motor, and to melt the electric control part of the independent transmission device and the control program into MICRO II control system. The film length and the position of CV Tape were adjusted by changing the IPC(Industrial Personal Computer) related parameters. The results showed that the YB95 A film cutting length and transmit position could be adjusted automatically for the transmission error decreasing from ±2mm to ±0.5mm, and the packaging quality was effectively improved for the defective packets decreased from 20-25 to 0-2 packets per day. The system effectively avoided the quality defects and possessed the function of color film packaging.
To solve the film length changes and displacement existed in the process of YB95 A film unwinding and transfer. Imitating YB917 film transmission principle, servo motor, encoder and electric control program were added to ZB45 wrapper to change the YB95 A film transmission driven by main drive to independent servo motor, and to melt the electric control part of the independent transmission device and the control program into MICRO II control system. The film length and the position of CV Tape were adjusted by changing the IPC(Industrial Personal Computer) related parameters. The results showed that the YB95 A film cutting length and transmit position could be adjusted automatically for the transmission error decreasing from ±2mm to ±0.5mm, and the packaging quality was effectively improved for the defective packets decreased from 20-25 to 0-2 packets per day. The system effectively avoided the quality defects and possessed the function of color film packaging.
引文
[1]《ZB45包装机组》编写组.ZB45包装机组[M].北京;北京出版社,2012.12.
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[3]王伟琦,包俊.YB95A条外透明纸包装机独立运行设计[J].烟草科技,2013(12):28-29.
[4]吕小波,范铁桢.CH包装机透明纸输送切割装置的改进[J].烟草科技,2011(8):24-25.
[5]杨远宏.一种包装薄膜纵向纠偏装置[J].烟草科技,2005(8):15-16.
[6]潘安岳,覃成林,曾令金.GD包装机条外透明纸检测装置的设计应用[J].烟草科技,2008(9):27-28.
[7]胡国胜.YB55盒外透明纸包装机彩膜装置的设计与应用[J].烟草科技,2010(9):18-19.
[8]舒志兵.交流伺服运动控制系统[M].北京;清华大学出版社,2006.
[9]上海烟草机械有限责任公司培训教材编审委员会.ZB47型硬盒硬条包装机组培训教材[G].2008.
[10]钱平.伺服系统[M].北京:机械工业出版社,2005.
[2]《ZB25型包装机组》编写组.ZB25型包装机组[M].北京:中国科学技术出版社,2001.8.
[3]王伟琦,包俊.YB95A条外透明纸包装机独立运行设计[J].烟草科技,2013(12):28-29.
[4]吕小波,范铁桢.CH包装机透明纸输送切割装置的改进[J].烟草科技,2011(8):24-25.
[5]杨远宏.一种包装薄膜纵向纠偏装置[J].烟草科技,2005(8):15-16.
[6]潘安岳,覃成林,曾令金.GD包装机条外透明纸检测装置的设计应用[J].烟草科技,2008(9):27-28.
[7]胡国胜.YB55盒外透明纸包装机彩膜装置的设计与应用[J].烟草科技,2010(9):18-19.
[8]舒志兵.交流伺服运动控制系统[M].北京;清华大学出版社,2006.
[9]上海烟草机械有限责任公司培训教材编审委员会.ZB47型硬盒硬条包装机组培训教材[G].2008.
[10]钱平.伺服系统[M].北京:机械工业出版社,2005.