主动再制造时间区域决择及调控方法研究
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摘要
再制造工程由于资源潜力巨大、经济效益显著、环保作用突出,近年来得到了快速的发展。实施再制造已成为新时期实现制造业节能、节材的重要途径。本文在国家自然科学基金重点项目的支持下,结合产品全生命周期思想,提出了主动再制造的理念,并对主动再制造时间区域决择、产品结构改进及其对主动再制造时间区域的影响等问题进行深入探讨,论文主要研究工作体现在以下儿方面：
以质量屋为工具,进行再制造设计要素的分析与评定,建立再制造设计信息模型,为再制造设计提供基础支撑。
首次提出了主动再制造的理念,创建了主动再制造时间区域决择方法模型。将主动再制造时间区域分为区域上限和区域下限分别加以讨论,从而在设计阶段就可以对主动再制造时间区域作预判。在确定区域上限过程中采用生命周期能耗和生命周期成本作为优化要素进行分析,并基于博弈方法,将能耗、成本要素之间的冲突问题转化为数学模型,进行冲突消解；在确定区域下限时,基于人工神经网络方法,提出表征零部件性能退化的特征量值指标,通过建立各项指标与服役时间的映射关系,对零部件丧失再制造价值的临界状态时刻进行预测。
提出面向再制造的结构设计方法,并进一步研究具体结构改进对于主动再制造时间区域的影响。本文从面向再制造的产品模块化配置和零部件结构改进两方面开展结构设计方法研究,建立再制造模块划分准则,通过模块内/模块间关联度分析,实现模块优化,并基于TRIZ发明问题解决理论进行零部件结构改进。结构改进之后,通过建立结构特征参数,分析结构特征参数与主动再制造时间区域优化要素之间的量化关系,研究结构改进在设计参数层对于主动再制造时间区域的影响。
开发了主动再制造时域决择及结构改进辅助系统。系统分为主动再制造时间区域确定、基于TRIZ的再制造结构设计冲突消解、再制造性评估等模块,通过辅助系统开发,促进研究方法的应用推广。
Recently, remanufacturing engineering has been rapidly developed because of its great resource potential, remarkable economic benefit and prominent environmental protection function. Remanufacturing has become an important way of manufacturing industry to save energy and materials in the new era. Supported by the National Natural Science Foundation of China, the concept of active remanufacturing was presented in this article, combined with the life cycle theory of products. What's more, the topics about the time interval decision-making, the product structure improvement design for active remanufacturing and its influence on the active remanufacturing time interval were thoroughly discussed. The research contents of this article are mainly represented in the following aspects:
Using House of Quality (HOQ), factors of remanufacturing design are analyzed and evaluated, and then information model is built to support the design for remanufacturing.
The concept of active remanufacturing is first presented, and the model of time interval decision-making method for active remanufacturing has been built. The time interval of active remanufacturing is divided into the upper limit and lower limit, and is discussed respectively to solve the timing choice problem for active remanufacturing at the design stage. Life cycle energy consumption and life cycle cost are used as optimization factors to be analyzed in the process of determining the high limit of the range. The conflict issues between the energy consumption and the cost factors are converted into mathematical model for conflict resolution based on the game theory. In the process of determining the low limit of the range, this article put forward features value index of parts deterioration and predicts the critical state moment for the parts lost remanufacturing value by establishing the mapping relationships between various indexes and service time based on the artificial neural networks.
The structure improvement design method for remanufacturing is presented, and the influence of the specific structure design to the active remanufacturing time interval is revealed. This article carries out the study of structure improvement design from two aspects: product modularization configuration for remanufacturing and parts structure improvement. Module partition standards are established, and module optimization is achieved by correlation degree analysis in/between modules, and the structure of parts is improved based on TRIZ. After structure improvement is done, the quantitative relationship between structure character parameter and time interval optimization factors is analyzed to reveal the influence of structure improvement at design parameters layer on the active remanufacturing time interval.
The Time Interval Decision-Making and Structure Improvement Aided System for Active Remanufacturing (TIDM) was developed. This system, which can promote the application of research methods, is consist of active remanufacturing time interval ascertaining module, structure conflict resolution based on TRIZ module and remanufacturing possibility evaluation module et al.
以质量屋为工具,进行再制造设计要素的分析与评定,建立再制造设计信息模型,为再制造设计提供基础支撑。
首次提出了主动再制造的理念,创建了主动再制造时间区域决择方法模型。将主动再制造时间区域分为区域上限和区域下限分别加以讨论,从而在设计阶段就可以对主动再制造时间区域作预判。在确定区域上限过程中采用生命周期能耗和生命周期成本作为优化要素进行分析,并基于博弈方法,将能耗、成本要素之间的冲突问题转化为数学模型,进行冲突消解；在确定区域下限时,基于人工神经网络方法,提出表征零部件性能退化的特征量值指标,通过建立各项指标与服役时间的映射关系,对零部件丧失再制造价值的临界状态时刻进行预测。
提出面向再制造的结构设计方法,并进一步研究具体结构改进对于主动再制造时间区域的影响。本文从面向再制造的产品模块化配置和零部件结构改进两方面开展结构设计方法研究,建立再制造模块划分准则,通过模块内/模块间关联度分析,实现模块优化,并基于TRIZ发明问题解决理论进行零部件结构改进。结构改进之后,通过建立结构特征参数,分析结构特征参数与主动再制造时间区域优化要素之间的量化关系,研究结构改进在设计参数层对于主动再制造时间区域的影响。
开发了主动再制造时域决择及结构改进辅助系统。系统分为主动再制造时间区域确定、基于TRIZ的再制造结构设计冲突消解、再制造性评估等模块,通过辅助系统开发,促进研究方法的应用推广。
Recently, remanufacturing engineering has been rapidly developed because of its great resource potential, remarkable economic benefit and prominent environmental protection function. Remanufacturing has become an important way of manufacturing industry to save energy and materials in the new era. Supported by the National Natural Science Foundation of China, the concept of active remanufacturing was presented in this article, combined with the life cycle theory of products. What's more, the topics about the time interval decision-making, the product structure improvement design for active remanufacturing and its influence on the active remanufacturing time interval were thoroughly discussed. The research contents of this article are mainly represented in the following aspects:
Using House of Quality (HOQ), factors of remanufacturing design are analyzed and evaluated, and then information model is built to support the design for remanufacturing.
The concept of active remanufacturing is first presented, and the model of time interval decision-making method for active remanufacturing has been built. The time interval of active remanufacturing is divided into the upper limit and lower limit, and is discussed respectively to solve the timing choice problem for active remanufacturing at the design stage. Life cycle energy consumption and life cycle cost are used as optimization factors to be analyzed in the process of determining the high limit of the range. The conflict issues between the energy consumption and the cost factors are converted into mathematical model for conflict resolution based on the game theory. In the process of determining the low limit of the range, this article put forward features value index of parts deterioration and predicts the critical state moment for the parts lost remanufacturing value by establishing the mapping relationships between various indexes and service time based on the artificial neural networks.
The structure improvement design method for remanufacturing is presented, and the influence of the specific structure design to the active remanufacturing time interval is revealed. This article carries out the study of structure improvement design from two aspects: product modularization configuration for remanufacturing and parts structure improvement. Module partition standards are established, and module optimization is achieved by correlation degree analysis in/between modules, and the structure of parts is improved based on TRIZ. After structure improvement is done, the quantitative relationship between structure character parameter and time interval optimization factors is analyzed to reveal the influence of structure improvement at design parameters layer on the active remanufacturing time interval.
The Time Interval Decision-Making and Structure Improvement Aided System for Active Remanufacturing (TIDM) was developed. This system, which can promote the application of research methods, is consist of active remanufacturing time interval ascertaining module, structure conflict resolution based on TRIZ module and remanufacturing possibility evaluation module et al.
引文
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