玉溪红塔集团101自动化物流系统研究改进及实现
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摘要
自动化物流系统是一种具有显著社会效益和经济效益的现代化企业可持续发展模式，它将成为21世纪制造业的一个重要特征。但由于自动化物流系统在我国起步较晚，对自动化物流系统中的AGV、AS/RS两大主要组成部分的研究，目前还大多停留在认识研究及消化吸收的阶段，或有的研究还局限于某一方面技术或理论上的探讨。缺乏对它们进行系统性、综合性的研究，也缺乏结合企业实际情况而进行的深入研究。
本课题是在玉溪红塔集团生产一部等部门的支持下，针对101自动化物流系统中存在的一系列问题和缺陷，紧紧围绕集团“提质创新，节能降耗”的方针，本着抓好物流管理，为企业服务好的宗旨，进行全面和系统的研究，找出并解决该套自动化物流系统中存在的问题和缺陷。(1)论文论述了自动化物流系统的国内外现状及发展趋势，自动化物流的相关概念及各类相关知识；(2)根据101生产所需的物料特点，结合物流系统情况，对托盘进行了选型设计，同时对各类物料的堆码方式，也通过比较的方法来进行研究，以达到堆码合理、稳固的目的；(3)基于101自动化物流系统中AGV系统存在着运行效率低的问题，先根据路径规划原则，应用统筹方法，对AGV行驶路径进行了研究，得到规划化路径方案，接着结合AGV调度管理方法的缺陷，对其进行了研究，并加以改进，最后再对辅料的请求管理进行了全面的探讨，以此来提高AGV系统的运行效率。(4)针对101自动化物流系统中AS/RS系统运行效率低、成品损耗严重的问题，首先在库存模式的研究中考虑新增频次原则，以此来提高堆垛机的运行效率，而对输送机系统则通过研究、分析，运用比较的方法，并进行更换链条或各种改进以达到输送机物流平衡、稳定、降低损耗；又对AS/RS ECS和仓库管理系统(IMS)各项功能的完善以及改进，以实现操作便捷，达到节省时间，提高工作效率的目的。
经过以上的各种研究及改进，最终实现该套自动化物流系统安全、高效、稳定运行的目的。
Automatic logistics system is a sustainable development modern enterprise, which take on notable social and economic benefits, and will become an important characteristic of manufacturing industry in the 21th century. Since Automatic logistics system is a new concepts, the relevant researches of AGV system and AS/RS system still rest on the discussion of concepts and probing phases, some researches are mainly located in some special techniques or theories, and lack of systematic, synthetic researches. Which also lack of deeply research that combine with the enterprise realities.
With the support of the first manufacturing shop of YuXi Hongta Group, this project will lucubrate the 101 automatic logistics system of Hongta group, which revolves around the group policy of improving quality, bringing front new ideas and reducing expense to manage the logistics management and do better to the enterprise, doing comprehensive and systematic researches, seeking out and solving a series of flaws and questions of the 101 automatic logistics system. (l)This project will discuss internal and external present conditions, development divection, interrelated concepts and knowledge of automatic logistics system. (2)According to the materials characteristic, in connection with the conditions of automatic logistics system, I will model the pallet and hold a synthetical research on all kinds of materials stacking patterns to achieve stacking equitably and steadily. (3) In connection with the AGV system of 101 automatic logistics system runs in a low efficiency. According to the path programming principle, using over-all planning method, this project will study and plan the AGV moving path, this project will study , improve the AGV dispatching management method and discuss the sub-materials management questions thoroughly to make the AGV system run well.(4) In connection with the AS/RS system runs in a low efficiency and wastes end-product questions, we will think of adding frequency principles to the research of stacking model to make the stacker run in a high efficiency. Through studying, analyzing and comparing methods, this make the machine carry materials safely, steadily and reduce wastage. We will also optimize and improve AS/RS system, ECS system and warehouse system, making them operate facilely to save time and enhance working efficiency.
Rely on the researches and improvement above, finally all these make the automatic logistics system move safely, steadily and efficiently.
本课题是在玉溪红塔集团生产一部等部门的支持下，针对101自动化物流系统中存在的一系列问题和缺陷，紧紧围绕集团“提质创新，节能降耗”的方针，本着抓好物流管理，为企业服务好的宗旨，进行全面和系统的研究，找出并解决该套自动化物流系统中存在的问题和缺陷。(1)论文论述了自动化物流系统的国内外现状及发展趋势，自动化物流的相关概念及各类相关知识；(2)根据101生产所需的物料特点，结合物流系统情况，对托盘进行了选型设计，同时对各类物料的堆码方式，也通过比较的方法来进行研究，以达到堆码合理、稳固的目的；(3)基于101自动化物流系统中AGV系统存在着运行效率低的问题，先根据路径规划原则，应用统筹方法，对AGV行驶路径进行了研究，得到规划化路径方案，接着结合AGV调度管理方法的缺陷，对其进行了研究，并加以改进，最后再对辅料的请求管理进行了全面的探讨，以此来提高AGV系统的运行效率。(4)针对101自动化物流系统中AS/RS系统运行效率低、成品损耗严重的问题，首先在库存模式的研究中考虑新增频次原则，以此来提高堆垛机的运行效率，而对输送机系统则通过研究、分析，运用比较的方法，并进行更换链条或各种改进以达到输送机物流平衡、稳定、降低损耗；又对AS/RS ECS和仓库管理系统(IMS)各项功能的完善以及改进，以实现操作便捷，达到节省时间，提高工作效率的目的。
经过以上的各种研究及改进，最终实现该套自动化物流系统安全、高效、稳定运行的目的。
Automatic logistics system is a sustainable development modern enterprise, which take on notable social and economic benefits, and will become an important characteristic of manufacturing industry in the 21th century. Since Automatic logistics system is a new concepts, the relevant researches of AGV system and AS/RS system still rest on the discussion of concepts and probing phases, some researches are mainly located in some special techniques or theories, and lack of systematic, synthetic researches. Which also lack of deeply research that combine with the enterprise realities.
With the support of the first manufacturing shop of YuXi Hongta Group, this project will lucubrate the 101 automatic logistics system of Hongta group, which revolves around the group policy of improving quality, bringing front new ideas and reducing expense to manage the logistics management and do better to the enterprise, doing comprehensive and systematic researches, seeking out and solving a series of flaws and questions of the 101 automatic logistics system. (l)This project will discuss internal and external present conditions, development divection, interrelated concepts and knowledge of automatic logistics system. (2)According to the materials characteristic, in connection with the conditions of automatic logistics system, I will model the pallet and hold a synthetical research on all kinds of materials stacking patterns to achieve stacking equitably and steadily. (3) In connection with the AGV system of 101 automatic logistics system runs in a low efficiency. According to the path programming principle, using over-all planning method, this project will study and plan the AGV moving path, this project will study , improve the AGV dispatching management method and discuss the sub-materials management questions thoroughly to make the AGV system run well.(4) In connection with the AS/RS system runs in a low efficiency and wastes end-product questions, we will think of adding frequency principles to the research of stacking model to make the stacker run in a high efficiency. Through studying, analyzing and comparing methods, this make the machine carry materials safely, steadily and reduce wastage. We will also optimize and improve AS/RS system, ECS system and warehouse system, making them operate facilely to save time and enhance working efficiency.
Rely on the researches and improvement above, finally all these make the automatic logistics system move safely, steadily and efficiently.
引文
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[2]张玲毅译，王正谦校．21世纪物流的挑战：价值创造．物流技术．2000．(2)：47～48
[3]解云凯，顾利明．开发第三利润源泉．云南烟草，2001．(30)：19～20
[4]宋华，胡左浩．现代物流与供应链管理．经济管理出版社，2001．5
[5]张晓萍，颜永年，吴耀华，荆明．现代生产物流及仿真．清华大学出版社，2000．6
[6]秦明森，王方智．实用物流技术．中国物资出版社，1988．6
[7]陈晓慧．实施规划与物流分析．重庆大学机械学院，1999．6
[8]中田信哉，桥本雅隆著，陶庭义译．物流入门．海天出版社，2001．2
[9]吴耀华，王莹，肖际伟，高洪峰．现代物流系统技术的研究现状及发展趋势．机械工程学报，2001．(3)
[10]徐天亮．我国物流技术发展的回顾与展望．物流技术，2000．(20)：3～5
[11]吴润涛．中国物流发展五十年述略．物流技术．2000，(1)：11～13
[12]李穗明，董建英．玉溪红塔烟草(集团)自动化物流系统的效益分析．红塔时报，1998．7
[13]吴一清．物流学．中国建材工业出版社，1996
[14]Sollberg J J. A mathematical models of computerized manufacturing systems. Proceedings of the 4th international conference on Production Research. Tokyo;1997
[15]Yao D D, Buzacott J A. Models of flexible manufacturing systems with limited local buffers.Int. J.Prode. Res, 1986.24 (1)
[16]Cane Chris, Trish Sarson. Structured systems analysia:Tools and techniques. Englewood Cliffs,NJ:Prentice-Hall, 1979
[17]李穗明，朱滇，董建英等．卷烟厂自动化物流系统分析与实施．烟草科技，1998．(4)：15～17
[18]丁立言，张锋。物流基础．清华大学出版社，2000．8
[19]丁立言，张锋。物流物流系统工程．清华大学出版社，2000．4
[20](美)唐纳德丁J．鲍而索克斯，戴维J．克劳斯．林国龙，宋柏，沙梅．物流管理供应链过程的一体化．机械工业出版社，2000．4
[21]Marting Ctu:istopher. Logistics and supply chain management: strategies for reducing costs and improving services. Pitman Publishing, 1992
[22]Adiga et al. Object-oriented software modeling of a flexible manufacturing system. Journal Intelligent and Robotic System 1990:147～165
[23]裘为章．物料搬运自动化．机械工业出版社，1991
[24]刘秉镰．发展现代物流的若干问题．物流技术，2000，(4)：11～16
[25]吴季良．国外自动化导引小车(AGV)的发展状况．机电部北京自动化研究所情报室，1990
[26]须雷，张惠桥，严隽琪．面向CIMS的物料搬运系统．http://www.ctiin.com.cn/scien/95/kfzn097.htm
[27]首次托盘大摸底．中国航贸网物流在线．http://www.snet.com.cn/logistics/xpzt/xpzt458.htm
[28]The pallet factory, http://www.palletfactory.com/pallets.html
[29]The method of Material Flow Handling. Samsung Aerospace Industries, LTD. 1995
[30]A model frame for material handling system design. Int. J. Prod. Res, 1994, 32(1): 1～21
[31]王茹敏．自动导引输送车系统基础知识．综合机床与自动化加工技术，1987．9
[32]白小波，王宏玉，卞瑰石，张雷，李凤君，汪洵．AGV系统技术应用．物流技术，2000．(2)：9～12
[33]杨忠文，廖天敏．卷烟厂烟叶原料配方自动化立体仓库设计．物流技术，2000．(2)：18～21
[34]中国物资流通协会物流技术经济委员会等，何明珂，邬跃等．GBFFl8354-2001——2001，中华人民共和国国家标准(物流术语)．国家质量技术监督局，2001
[35]徐仲兴，杨忠文．烟草企业自动化物流系统的解决方案．
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