涡旋压缩机虚拟设计与研究
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摘要
涡旋压缩机是近几年发展起来的一种新型压缩机械，具有效率高、能耗小、零件少、结构紧凑、运行平稳等特点。但涡旋压缩机的设计目前仍处于传统的经验设计阶段，为进一步提高涡旋压缩机的设计效率，保证其运转性能，本文突破传统的二维设计方法，探索三维设计涡旋压缩机的全过程。
首先，利用软件Matlab编程进行涡旋压缩机的基本参数计算，该程序可方便计算涡旋压缩机设计所需的基本参数、绘制受力变化曲线和体积变化曲线。基本实现设计参数自动完成。
其次，利用三维工程设计软件Pro／Engineer对涡旋压缩机进行零部件的3D建模、虚拟装配和动涡旋静平衡计算。然后利用ADAMS在PRO／E中的嵌入模块Mechanic／Pro，直接将建好的三维模型转换到ADAMS环境中来，建立运动学、动力学分析模型，对涡旋压缩机整机运动进行仿真。实现涡旋压缩整机运动状态的可视化，为进一步分析涡旋压缩机运动学、动力学性质奠定基础。利用Pro／E的数控代码生成功能，探索圆的渐开线涡旋型线的加工方法，为降低加工成本、提高加工精度找到新的方法。
最后，利用微分几何共轭曲面和法向等距曲线理论，证明了代数阿基米德螺旋型线作为涡旋型线的良好啮合特性，并讨论了阿基米德螺旋涡旋型线的基本特点及加工方法。
Scroll compressor is a new type compressor which is developed recently. It has characteristics of high efficiency, consuming little energy ,few parts , compact structure and working smoothly. However, the design of scroll compressor is still based on experience , In order to improve the efficiency of design and guarantee its working performance , This paper breaks through traditional two- dimentional design methods, probes the whole course of three-dimension scroll compressor design
At first this paper utilizes the software Matlab to calculate the basic parameters of scroll compressor, And writes a set of procedures .It helps to calculate basic parameter needed of scroll compressor design , analyses volume change curve. Realizes basically that design parameters are finished automatically.
Then the paper utilizes three-dimensional engineering design to carry on the 3D model, virtual assemble, calculate the balance of spare scroll by software Pro/Engineer. Then utilizes embedding module Mechanic/Pro in PRO/E of ADAMS, transform the three-dimensional model built up into ADAMS environment directly, Set up kinematics, dynamics and analyse models, carry on emulation movement of complete scroll compressor. Realize that the scroll compresses the melting visual motion state of the complete machine, in order to analyse further that kinematics of scroll compressor, dynamics nature establish the foundation. Then utilizes the code of numerical control of Pro/E to turn into the function, probes the round involute thread processing method of scroll profile, In order to reduce the finished cost and raise the machining accuracy to find the new method.
It utilizes at last Curve surface conjugation theory of differential geometry and normal iso-metric polygonal profile to prove the feasibility of algebra Archimedes screw on scroll compressor profile, And characteristic of Archimedes scroll profile, And has discussed the basic characteristic of the Archimedes scroll profile and processing method.
首先，利用软件Matlab编程进行涡旋压缩机的基本参数计算，该程序可方便计算涡旋压缩机设计所需的基本参数、绘制受力变化曲线和体积变化曲线。基本实现设计参数自动完成。
其次，利用三维工程设计软件Pro／Engineer对涡旋压缩机进行零部件的3D建模、虚拟装配和动涡旋静平衡计算。然后利用ADAMS在PRO／E中的嵌入模块Mechanic／Pro，直接将建好的三维模型转换到ADAMS环境中来，建立运动学、动力学分析模型，对涡旋压缩机整机运动进行仿真。实现涡旋压缩整机运动状态的可视化，为进一步分析涡旋压缩机运动学、动力学性质奠定基础。利用Pro／E的数控代码生成功能，探索圆的渐开线涡旋型线的加工方法，为降低加工成本、提高加工精度找到新的方法。
最后，利用微分几何共轭曲面和法向等距曲线理论，证明了代数阿基米德螺旋型线作为涡旋型线的良好啮合特性，并讨论了阿基米德螺旋涡旋型线的基本特点及加工方法。
Scroll compressor is a new type compressor which is developed recently. It has characteristics of high efficiency, consuming little energy ,few parts , compact structure and working smoothly. However, the design of scroll compressor is still based on experience , In order to improve the efficiency of design and guarantee its working performance , This paper breaks through traditional two- dimentional design methods, probes the whole course of three-dimension scroll compressor design
At first this paper utilizes the software Matlab to calculate the basic parameters of scroll compressor, And writes a set of procedures .It helps to calculate basic parameter needed of scroll compressor design , analyses volume change curve. Realizes basically that design parameters are finished automatically.
Then the paper utilizes three-dimensional engineering design to carry on the 3D model, virtual assemble, calculate the balance of spare scroll by software Pro/Engineer. Then utilizes embedding module Mechanic/Pro in PRO/E of ADAMS, transform the three-dimensional model built up into ADAMS environment directly, Set up kinematics, dynamics and analyse models, carry on emulation movement of complete scroll compressor. Realize that the scroll compresses the melting visual motion state of the complete machine, in order to analyse further that kinematics of scroll compressor, dynamics nature establish the foundation. Then utilizes the code of numerical control of Pro/E to turn into the function, probes the round involute thread processing method of scroll profile, In order to reduce the finished cost and raise the machining accuracy to find the new method.
It utilizes at last Curve surface conjugation theory of differential geometry and normal iso-metric polygonal profile to prove the feasibility of algebra Archimedes screw on scroll compressor profile, And characteristic of Archimedes scroll profile, And has discussed the basic characteristic of the Archimedes scroll profile and processing method.
引文
[1] 施阳等．MATLAB语言精要及动态仿真工具SIMULINK．西北工业大学出版社
[2] 张志涌，徐彦琴．MATLAB教程[M]．北京航空航天大学，2001，12
[3] 徐波，刘正．Matlab工程数学应用．北京．清华大学出版社．2000
[4] Edward B.Magrab等著，高会生，李新叶，胡智齐等译．MATLAB原理与工程应用，北京，电子工业出版社
[5] Caillit, J.L.A. Compressor Moldel for Scroll Compressors. Proceedings Purdue Compressor conference, 1988
[6] M.E.Marier and k.b.KUMAR. Determination of Scroll Wrap Contract Stresses using The Boundary Element Method.Proceeding of 1992 International Compressor Conference at Purdue(USA),VOL.2
[7] K.TOJO,M.IKEGAWA,M.SHIIBAYASHI,N.UCHIKAWA. A scroll compressor for air conditioners. International Compressor Engineering Coference at Purdur (USA).1984,496-503
[8] 李连生．涡旋压缩机．机械工业出版社，1998．4
[9] 卜啸华．涡旋制冷式压缩机．动力机械通讯，NO．5，30-60，1949．
[10] 曹霞．任意实数圈涡旋压缩机数学模型及尺寸参数的优化．兰州．甘肃工业大学学报 1998，4
[11] 刘振全．涡旋压缩基涡旋齿线型修正的图解法和修正角的研究．甘肃工大学学报，1999，10．
[12] 林隐虎．涡旋压缩机的力学模型．压缩机技术．1991，NO．6，1-8
[13] Noriaki Ishii, et al., A Study on High Mechanical Efficiency of a Scroll Compressor Engineering Conference at Purdue,1992,677-682
[14] Jams W B.Derivation of a general relatio govering the conjugacy of scroll profiles .In James F H, ed.1992 International Compressor Engineering Conference at Purdue. West Lafayette: Purdue University Press, 1992.1079～1087
[15] 方贵银．涡旋压缩机结构设计．压缩机技术．1994，NO．2，11-13
[16] 刘振全 涡旋压缩基涡旋齿线型修正的图解法和修正角的研究．甘肃工大学学报，1999，10．
[17] 黄圣杰，张益三，洪立群．Pro／E 2001高级开发实例 北京：电子工业出版社，2002．
[18] 刘文芝等．基于Pro／ENGINEER的三维实体造型，计算机辅助与制造，2002．5
[19] 柳迎春编著．PRO／ENGINNEER 2001自由曲面与行为建模 清华大学出版社，2002．
[20] 过杨等．基于Pro／Engineer的内燃机车三维标准件库的建立，北方交通大学学报，2002．2
[21] 刘锡锋，董黎敏．机械CAD-Pro／E应用及开发[M]，机械工业出版社，2002．5
[22] J.W.Bush,L.Caillat, M.Seibel, Dimensional optimization of scroll compressors. Purdur university.Proceeding of the 1986 International compressor Engineering Conference.840-855
[22] 胡平 王成国主编 虚拟工程与科学 气象出版社 2001．5
[23] 施普尔，克劳舍(德)著，宁汝新，杨广勇等译，虚拟产品开发技术，北京，机械工业出版社，2000。
[24] 常家东．涡旋压缩机涡旋盘数控加工．制造技术与机床，1998，10
[25] 孙江宏 陈秀梅等编著Pro／ENGINEER 2001数控加工教程 清华大学出版社 2003．1
[26] 王爱玲等编著 现代数控编程技术及应用 国防工业出版社 2002
[27] 黄圣杰等编著Pro Engineer 2001基础及应用教程 电子工业出版社 2002．
[28] 林清安著，Pro／ENGINEER零件设计(基础篇，高级篇)[M]，北京大学出版社，2000，4
[29] 王国强，张进平，马若丁．虚拟样机技术及其在ADAMS上的实践．西北工业大学出版社
[30] 李军，邢俊文，覃文洁．ADAMS实例教程．北京理工大学出版社
[31] 郑建荣．ADAMS—虚拟样机技术入门与提高．机械工业出版社
[32] 攀炳辉，苏学成，李贻斌，徐国华．运动仿真在结构设计中的应用．工程图学学报．1994，2
[33] H.Kohsokabe. Study on Scroll Profile Based on Algebraic Spiral for Scroll Fluid Machine. Transactions of JAR,VOL.11(3),337-347,1994
[34] Caillit,J.L.A Compressor Model for Scroll Compressors. Proceedings Purdue Compressor Conference,1998.
[35] 孙万军，毛范海，万祖基．应用虚拟产品开发技术进行产品开发．计算机辅助设计与制造．1999，12
[36] 林程，吴志诚，张虹．Pro／engineer 2000i2范例教程．北京大学出版社
[37] 苏步青，华宣积等著 实用微分几何引论 科学出版社 1998．
[38] 马香峰等 确定共轭曲面的方法及应用．北京 机械工业出版社．1989．
[39] 陈朝光，唐余勇等编著 微分几何及其在机械工程中的应用 哈尔滨工业大学出版社 1998
[40] 小林昭七．曲线与曲面微分几何(王运达译)．沈阳数学会．1986．
[2] 张志涌，徐彦琴．MATLAB教程[M]．北京航空航天大学，2001，12
[3] 徐波，刘正．Matlab工程数学应用．北京．清华大学出版社．2000
[4] Edward B.Magrab等著，高会生，李新叶，胡智齐等译．MATLAB原理与工程应用，北京，电子工业出版社
[5] Caillit, J.L.A. Compressor Moldel for Scroll Compressors. Proceedings Purdue Compressor conference, 1988
[6] M.E.Marier and k.b.KUMAR. Determination of Scroll Wrap Contract Stresses using The Boundary Element Method.Proceeding of 1992 International Compressor Conference at Purdue(USA),VOL.2
[7] K.TOJO,M.IKEGAWA,M.SHIIBAYASHI,N.UCHIKAWA. A scroll compressor for air conditioners. International Compressor Engineering Coference at Purdur (USA).1984,496-503
[8] 李连生．涡旋压缩机．机械工业出版社，1998．4
[9] 卜啸华．涡旋制冷式压缩机．动力机械通讯，NO．5，30-60，1949．
[10] 曹霞．任意实数圈涡旋压缩机数学模型及尺寸参数的优化．兰州．甘肃工业大学学报 1998，4
[11] 刘振全．涡旋压缩基涡旋齿线型修正的图解法和修正角的研究．甘肃工大学学报，1999，10．
[12] 林隐虎．涡旋压缩机的力学模型．压缩机技术．1991，NO．6，1-8
[13] Noriaki Ishii, et al., A Study on High Mechanical Efficiency of a Scroll Compressor Engineering Conference at Purdue,1992,677-682
[14] Jams W B.Derivation of a general relatio govering the conjugacy of scroll profiles .In James F H, ed.1992 International Compressor Engineering Conference at Purdue. West Lafayette: Purdue University Press, 1992.1079～1087
[15] 方贵银．涡旋压缩机结构设计．压缩机技术．1994，NO．2，11-13
[16] 刘振全 涡旋压缩基涡旋齿线型修正的图解法和修正角的研究．甘肃工大学学报，1999，10．
[17] 黄圣杰，张益三，洪立群．Pro／E 2001高级开发实例 北京：电子工业出版社，2002．
[18] 刘文芝等．基于Pro／ENGINEER的三维实体造型，计算机辅助与制造，2002．5
[19] 柳迎春编著．PRO／ENGINNEER 2001自由曲面与行为建模 清华大学出版社，2002．
[20] 过杨等．基于Pro／Engineer的内燃机车三维标准件库的建立，北方交通大学学报，2002．2
[21] 刘锡锋，董黎敏．机械CAD-Pro／E应用及开发[M]，机械工业出版社，2002．5
[22] J.W.Bush,L.Caillat, M.Seibel, Dimensional optimization of scroll compressors. Purdur university.Proceeding of the 1986 International compressor Engineering Conference.840-855
[22] 胡平 王成国主编 虚拟工程与科学 气象出版社 2001．5
[23] 施普尔，克劳舍(德)著，宁汝新，杨广勇等译，虚拟产品开发技术，北京，机械工业出版社，2000。
[24] 常家东．涡旋压缩机涡旋盘数控加工．制造技术与机床，1998，10
[25] 孙江宏 陈秀梅等编著Pro／ENGINEER 2001数控加工教程 清华大学出版社 2003．1
[26] 王爱玲等编著 现代数控编程技术及应用 国防工业出版社 2002
[27] 黄圣杰等编著Pro Engineer 2001基础及应用教程 电子工业出版社 2002．
[28] 林清安著，Pro／ENGINEER零件设计(基础篇，高级篇)[M]，北京大学出版社，2000，4
[29] 王国强，张进平，马若丁．虚拟样机技术及其在ADAMS上的实践．西北工业大学出版社
[30] 李军，邢俊文，覃文洁．ADAMS实例教程．北京理工大学出版社
[31] 郑建荣．ADAMS—虚拟样机技术入门与提高．机械工业出版社
[32] 攀炳辉，苏学成，李贻斌，徐国华．运动仿真在结构设计中的应用．工程图学学报．1994，2
[33] H.Kohsokabe. Study on Scroll Profile Based on Algebraic Spiral for Scroll Fluid Machine. Transactions of JAR,VOL.11(3),337-347,1994
[34] Caillit,J.L.A Compressor Model for Scroll Compressors. Proceedings Purdue Compressor Conference,1998.
[35] 孙万军，毛范海，万祖基．应用虚拟产品开发技术进行产品开发．计算机辅助设计与制造．1999，12
[36] 林程，吴志诚，张虹．Pro／engineer 2000i2范例教程．北京大学出版社
[37] 苏步青，华宣积等著 实用微分几何引论 科学出版社 1998．
[38] 马香峰等 确定共轭曲面的方法及应用．北京 机械工业出版社．1989．
[39] 陈朝光，唐余勇等编著 微分几何及其在机械工程中的应用 哈尔滨工业大学出版社 1998
[40] 小林昭七．曲线与曲面微分几何(王运达译)．沈阳数学会．1986．