F3系列硬盘生产中防尘研究及实施
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摘要
目前的硬盘驱动器，磁头飞行高度一般在10nm左右，而一颗普通尘粒的直径≥0.3μm，一旦高速运转的磁头碰到这种尘粒，就会造成磁头损伤或者碟面划伤，从而导致硬盘报废。本课题通过对硬盘尘粒的分析研究，以期改善这一点。
硬盘生产中防尘研究主要集中在“洁净的环境”和“干净的零部件”这两个方面，论文通过大量的实验研究来分析尘粒的来源，并提出相应的防尘除尘措施，良好的无尘室控制可以满足“洁净的环境”的要求，而采用改善后的超声波清洗参数则可以得到“干净的零部件”。
本论文主要工作有：采用检测试验法对F3系列硬盘生产中尘粒的来源进行分析和查找；通过改善防尘室的操作规程和试建模范生产线的方法来改进硬盘生产中的防尘效果，经测试分析硬盘尘粒状况确有改善；在研究了超声波清洗机理之后，采用正交实验法改善超声波清洗参数，以达到获得更干净的零部件；对硬盘生产线防尘除尘进行综合实验，结果表明硬盘尘源性废品率有明显的下降。
Dust prevention is very important for current Hard Disk process. For current harddisk drive, the slider flying height is about10nm, but one normal particle size is more than0.3μm, once the high velocity slider (more than5400revolutions per minute) run into theparticle, it will cause slider injury or disk damage. This paper will study the particle sourceand cause, and then improve it.
F3Hard Disk particle control main focus on “clean parts” and “clean environment”,it is our particle control principle, this paper base on a large number of experiments tostudy the source of particle and take corrective action to improve it, good clean roomcontrol can meet the requirement of “clean environment”, and the optimized ultrasoniccleaning parameter can get the “clean parts”.
The major work of this paper: make experiment to find and analyze the source of F3series hard disk particle, and then through change clean room handling procedure andbuild model line to improve hard disk production dust prevention effect, the result showhard disk particle status improved; after research the theory of ultrasonic cleaning, useorthogonal experiment to improve the parameter of ultrasonic cleaning and get the morecleaned parts; finally do comprehensive experiment of hard disk production, final resultshow the hard disk defect which caused by particle decreased rapidly.
硬盘生产中防尘研究主要集中在“洁净的环境”和“干净的零部件”这两个方面，论文通过大量的实验研究来分析尘粒的来源，并提出相应的防尘除尘措施，良好的无尘室控制可以满足“洁净的环境”的要求，而采用改善后的超声波清洗参数则可以得到“干净的零部件”。
本论文主要工作有：采用检测试验法对F3系列硬盘生产中尘粒的来源进行分析和查找；通过改善防尘室的操作规程和试建模范生产线的方法来改进硬盘生产中的防尘效果，经测试分析硬盘尘粒状况确有改善；在研究了超声波清洗机理之后，采用正交实验法改善超声波清洗参数，以达到获得更干净的零部件；对硬盘生产线防尘除尘进行综合实验，结果表明硬盘尘源性废品率有明显的下降。
Dust prevention is very important for current Hard Disk process. For current harddisk drive, the slider flying height is about10nm, but one normal particle size is more than0.3μm, once the high velocity slider (more than5400revolutions per minute) run into theparticle, it will cause slider injury or disk damage. This paper will study the particle sourceand cause, and then improve it.
F3Hard Disk particle control main focus on “clean parts” and “clean environment”,it is our particle control principle, this paper base on a large number of experiments tostudy the source of particle and take corrective action to improve it, good clean roomcontrol can meet the requirement of “clean environment”, and the optimized ultrasoniccleaning parameter can get the “clean parts”.
The major work of this paper: make experiment to find and analyze the source of F3series hard disk particle, and then through change clean room handling procedure andbuild model line to improve hard disk production dust prevention effect, the result showhard disk particle status improved; after research the theory of ultrasonic cleaning, useorthogonal experiment to improve the parameter of ultrasonic cleaning and get the morecleaned parts; finally do comprehensive experiment of hard disk production, final resultshow the hard disk defect which caused by particle decreased rapidly.
引文
[1]陈霖新,新国标推动洁净技术迈上新台阶,中国电子报2009.10.13009
[2] Emmanuel Maisonhaute, Cesar Prado, Paul C, White Richard G, Compton, Surface acousticscavitation under stood via nanosecond electrochemistry. Part III shear stress in ultrasonic cleaning,Ultrasonic Sonochemistry,2002,(3):397-403
[3]李雅莉,超声波清洗的原理和实际应用,清洗世界2006,22(7):31-35
[4] Lamm ED,神奇的超声波清洗工艺,洗净技术,2003,(2):65
[5]沈金宝,淘汰氟氯烃清洗技术,北京,中国标准出版社,1999
[6]孙俊茹,杨武成,绿色超声波清洗技术,现代零部件,2009,(5)52-54
[7]李晓东,刘传绍,超声波清洗技术的研究与应用现状,清洗世界,2009,25(1)28-31
[8]陈康宗,李忠德,炭氢真空清洗技术的研究应用与展望,清洗世界,2005,(2)31-36
[9]任金莲等,绿色非ODS超声波清洗技术,声学与电子工程,2002,(2):43-46
[10]冯若,超声手册,南京:南京大学出版社
[11]孙洪日,林国辉,超声波清洗原理与工艺分析,电子工艺技术,2001(3)
[12]张海燕,超声波清洗技术,近代物理知识,2002,(6)
[13]艾小洋中国工业清洗领域的现状与发展趋势,现代制造,2004,(2)
[14]张虎,超声空化初期结构及其声场模拟研究进展,声学技术,2005(增刊),24:318-320
[15]彭建新,周光平,梁召峰,声场模拟方法在大功率低频超声工程中的应用,化学工程,2007,(12):75-78
[16]李林,超声波下空化气泡运动的数值模拟和超声强化传质研究,四川,四川大学2006,
[17]刘如军,超声空化对刚性壁面的作用研究,陕西,陕西师范大学2007
[18] Servant G, Laborde J L, Hita A, etal Spatia–temporal dynamics of cavitation bubble clouds in alow frequency reactor comparison between theoretical and experimental results, UltrasonicsSonochemistry,2001,18(3):163-174
[19] Laborde J L, Bouyer C. Caltagirone J P, etal Acoustic cavitation field predication at low and highfrequency ultrasounds. Ultrasonics,1998,36(4):581-587
[20]陈思忠,超声波清洗技术与发展,洗净技术,2004,2(2):7-11
[21]鲍善惠,超声波清洗的原理及最新发展,陕西师范大学继续教育学报,2004,21(2):107-109
[22]王家宝,超声波清洗工艺的原理及应用,柴油机设计与制造,2006,(4):14
[23]胡兴军,超声波清洗技术备受瞩目,洗净技术,2004,(1):50-51
[24]高永慧,超声波清洗液温度变化规律的研究,承德石油高等专科学校学报,2005,7(3):39-41
[25] Bordan Niemczewski, Observations of water cavitation intensity unde practical ultrasonic cleaningconditins, Ultrasonic Sonochemistry,2007,(14):13-18
[26]张明铎,超声对清洗剂溶液性能的影响,声学技术,2001,20(4):164-167
[27]任金莲,张明铎,牛勇等,改善大功率超声波清洗声场均匀性的一种方法,压电与声光2003(8):347-350
[28]梁召峰,周光平,张亦慧,低频超声清洗中声压的时域特征及发生器对其的影响,清洗世界2005,22(5):1-6
[29]张宏刚,郭常平,超声波清洗效率探讨,中国科技信息,2005(24):114
[30]吴迎春,超声清洗空化噪声对大白鼠学习记忆的影响,声学技术2005,24:307-309
[31]林忠茂,超声波炭氢清洗,清洗世界,2004,24(10):24-26
[2] Emmanuel Maisonhaute, Cesar Prado, Paul C, White Richard G, Compton, Surface acousticscavitation under stood via nanosecond electrochemistry. Part III shear stress in ultrasonic cleaning,Ultrasonic Sonochemistry,2002,(3):397-403
[3]李雅莉,超声波清洗的原理和实际应用,清洗世界2006,22(7):31-35
[4] Lamm ED,神奇的超声波清洗工艺,洗净技术,2003,(2):65
[5]沈金宝,淘汰氟氯烃清洗技术,北京,中国标准出版社,1999
[6]孙俊茹,杨武成,绿色超声波清洗技术,现代零部件,2009,(5)52-54
[7]李晓东,刘传绍,超声波清洗技术的研究与应用现状,清洗世界,2009,25(1)28-31
[8]陈康宗,李忠德,炭氢真空清洗技术的研究应用与展望,清洗世界,2005,(2)31-36
[9]任金莲等,绿色非ODS超声波清洗技术,声学与电子工程,2002,(2):43-46
[10]冯若,超声手册,南京:南京大学出版社
[11]孙洪日,林国辉,超声波清洗原理与工艺分析,电子工艺技术,2001(3)
[12]张海燕,超声波清洗技术,近代物理知识,2002,(6)
[13]艾小洋中国工业清洗领域的现状与发展趋势,现代制造,2004,(2)
[14]张虎,超声空化初期结构及其声场模拟研究进展,声学技术,2005(增刊),24:318-320
[15]彭建新,周光平,梁召峰,声场模拟方法在大功率低频超声工程中的应用,化学工程,2007,(12):75-78
[16]李林,超声波下空化气泡运动的数值模拟和超声强化传质研究,四川,四川大学2006,
[17]刘如军,超声空化对刚性壁面的作用研究,陕西,陕西师范大学2007
[18] Servant G, Laborde J L, Hita A, etal Spatia–temporal dynamics of cavitation bubble clouds in alow frequency reactor comparison between theoretical and experimental results, UltrasonicsSonochemistry,2001,18(3):163-174
[19] Laborde J L, Bouyer C. Caltagirone J P, etal Acoustic cavitation field predication at low and highfrequency ultrasounds. Ultrasonics,1998,36(4):581-587
[20]陈思忠,超声波清洗技术与发展,洗净技术,2004,2(2):7-11
[21]鲍善惠,超声波清洗的原理及最新发展,陕西师范大学继续教育学报,2004,21(2):107-109
[22]王家宝,超声波清洗工艺的原理及应用,柴油机设计与制造,2006,(4):14
[23]胡兴军,超声波清洗技术备受瞩目,洗净技术,2004,(1):50-51
[24]高永慧,超声波清洗液温度变化规律的研究,承德石油高等专科学校学报,2005,7(3):39-41
[25] Bordan Niemczewski, Observations of water cavitation intensity unde practical ultrasonic cleaningconditins, Ultrasonic Sonochemistry,2007,(14):13-18
[26]张明铎,超声对清洗剂溶液性能的影响,声学技术,2001,20(4):164-167
[27]任金莲,张明铎,牛勇等,改善大功率超声波清洗声场均匀性的一种方法,压电与声光2003(8):347-350
[28]梁召峰,周光平,张亦慧,低频超声清洗中声压的时域特征及发生器对其的影响,清洗世界2005,22(5):1-6
[29]张宏刚,郭常平,超声波清洗效率探讨,中国科技信息,2005(24):114
[30]吴迎春,超声清洗空化噪声对大白鼠学习记忆的影响,声学技术2005,24:307-309
[31]林忠茂,超声波炭氢清洗,清洗世界,2004,24(10):24-26