植物油环氧化合成环境友好润滑油的研究
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摘要
随着现代工业化的发展,环境问题越来越受到重视,开发环境友好润滑油具有重要意义。植物油是一种非常有潜力的替代产品,但是由于其含有大量双键,氧化安定性差,难以达到现代润滑油的要求。针对以上问题,本文采用化学改性的方法,从分子结构对其进行重新设计,同时考察了改性前后的摩擦学性能、流变学性能、氧化安定性能,采用红外光谱对其结构进行表征。
     在植物油中选取综合性能较好的菜籽油为原料,采用了无溶剂法、强酸性阳离子树脂为催化剂合成了环氧菜籽油,并采用Box—Behnken对环氧化工艺条件进行了优化,解决了文献报道中产品副产物多,放置过程中生产浑浊进而产生沉淀,运动粘度大的缺点。环氧化改性以后大大提高了菜籽油的抗氧性,其综合摩擦学性能优于改性之前,40℃和100℃条件下粘度分别为36.70、52.46,粘度指数高达179,凝点-18℃,闪点216℃,与同级别矿物油相比,有很大优势。
     由于目前植物油价格较高,性能与价格与矿物油相比都不占优势,本文从降低成本的方面考虑,首次采用植物废弃油脂为原料,先对其进行酯化、碱炼改性,使其酸价从115.34降低到0.97,再进行环氧化反应。其结果表明,所合成的环氧脂肪酸甲酯,40℃和100℃条件下粘度分别为4.31、4.96,粘度指数高达524,凝点-3℃,润滑性能优良,与改性之前相比氧化安定性大大改善。
     润滑油技术是由基础油和添加剂两方面组成的,虽然环氧化化学改性能提高两种基础油的氧化安定性,但与矿物油相比,还有一定差距,改性以后随着饱和度的增加,低温性能也变差。针对以上问题,选择了市售矿物润滑油抗氧剂和降凝剂各三种,每种添加剂的添加量为1%。结果发现,抗氧剂能延长使用寿命5-10倍,降凝剂最高能降低10℃。
With the development of modern industrialization,people have paid more and more attention to the environment,it bears a great significance in developing environmental friendly lubricants.Vegetable oil is a potential alternative,but because it contains a lot double bond,its' oxidation stability is poor,it is difficult to achieve the requirements of modern lubricants.According to the over problems,in this paper using the method of chemical modification,from their molecular structure of redesign, and inspected before and after of the modification of its tribological properties, rheology properties,oxidative stability properties,its structure is characterized by FT-IR.
     It's selected rapeseed oil as raw material of its best overall performance,using solvent-free method,and strong acid cation exchange resin as a catalyst to synthesis the epoxidized rapeseed oil,the epoxidation process conditions were optimized by Box-Behnken,some reporteded problems is solved,such as more by-products,to place the process of production of turbidity,the kinematic viecosity is large.The epoxidized rapeseed oil have greatly enhanced the oxidation,and its tribological properties is better than un-modification,dynamic viscosity from 40℃to 100℃is 36.70 and 52.46,Ⅵis 179,the freezing point is -18℃,the flash point is 216℃, compared with the level of mineral oil,has a great advantage.
     At present,vegetable oil has a high price,its performance and price can not contend with the mineral oil,in this paper,from the aspect of reduce the cost,it was the first report to use waste plant oils as raw materials.Esterification first,and then its alkali refining to reduce the acid value from 115.34 to 0.97,further epoxidized modification.The results show that the synthesis of epoxidized acid oil methyl esters, dynamic viscosity from 40℃to 100℃is 4.31 and 4.96,has a high viscosity index, the freezing point is -3℃,excellent lubrication performance,compared with the un-modified its oxidative stability greatly improved.
     The lubricant technology is basis from base oil and additives two aspects composed,although the epoxidation can improved of the oxidation stability of two base oil,but compared with mineral oil,has certain distance,with the increase of saturation after modified,the low-temperature performance is also variation. According to the over problems,has chosen three kinds of each mineral oil antioxidantand depressant additive from the market,for each 1%of its adding quantity.It was found that antioxidants can extend the service life of 5-10 times,pour point depressant to reduce the maximum of 10℃.
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