基于web的多品种少批量生产控制系统研究与实现
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摘要
制造业在当前我国经济中占有非常重要的地位,制造业企业的生产水平代表了企业的实力和竞争力。随着科技的发展,产品更新换代的越来越快;社会上消费者对产品的个性化,质量和交期要求越来越高,这使得多品种少批量的生产方式越来越受到重视和发展。先进的生产控制系统对实现多品种少批量的生产方式,对满足消费者的个性化需求,提升产品的品质和企业的竞争力起着非常重要的作用。
本文从研究原有的生产控制系统的不足,到分析建设新的生产控制的需求,根据现有的生产线的布置和产品结构,开发出一套适合多品种少批量的生产方式的控制系统。该系统以计算机为应用平台,以浏览器/服务器架构运行。该系统实现了生产管理的各项基本功能,包括路径的设置,物料属性设置,机器序列号设置和模板设置;生产过程管理以及订单、生产信息的查询和共享。
本系统对电脑生产的流程、控制提出了新的方法。本文综合运用了运筹学、项目管理、条码知识提出了生产过程的全控制,有效地解决了生产过程中的错装、漏装零件,实现了不同型号产品的混线生产和生产过程的零出错。同时由于系统是基于web的架构,产品和生产信息的共享非常方便,这就大大地加快了销售和服务人员通过系统为客户服务的时间。
本系统的使用可以帮助公司有效地管理客户订单、生产过程;实时了解产品质量、生产信息;帮助公司为销售等前端部门提供及时有力的支援,最终实现为客户提供高质量的产品和个性化的服务。
Manufacturing industry has played an important role in Chinese economy, production technique of manufacturing company represents its strength and competitiveness. With the development of technology, product lifecycle becomes shorter, consumers request more and more on personalized products, product quality and lead time which make company pay more attention on the production method of multi-product and small batch. Advanced production control system makes this kind method production come true, it is a key factor to satisfy customer’s personalized requirements, increase product quality and company competitiveness.
This paper studys old production control system and finds its weaknesses, analyzes new system requirements, develops a set system for multi-product and small batch production based on current production line and products structure. This system bases on computer technology, runs on browse/server structure. It fulfills basic production management functions, including production routing, material features, machine serial number and template set up; moreover, it can manage production orders, inquire production information and share information at company wide.
This system gives new method on computer production process and control. This paper uses operational research, project and barcode knowledge synthetically to raise total production control concept which solves missing material and assembling wrong material issue, makes different products can be produced on same production line. Meantime, this system’s structure is based on browse/server which makes product and production information can be shared at company wide and speeds up service from sales and service departments for customer.
This system can help company manage customer orders and production efficiently; make company know real time product and production information; help company give front side more and timely support, help us provide customer high quality products and personalized service.
本文从研究原有的生产控制系统的不足,到分析建设新的生产控制的需求,根据现有的生产线的布置和产品结构,开发出一套适合多品种少批量的生产方式的控制系统。该系统以计算机为应用平台,以浏览器/服务器架构运行。该系统实现了生产管理的各项基本功能,包括路径的设置,物料属性设置,机器序列号设置和模板设置;生产过程管理以及订单、生产信息的查询和共享。
本系统对电脑生产的流程、控制提出了新的方法。本文综合运用了运筹学、项目管理、条码知识提出了生产过程的全控制,有效地解决了生产过程中的错装、漏装零件,实现了不同型号产品的混线生产和生产过程的零出错。同时由于系统是基于web的架构,产品和生产信息的共享非常方便,这就大大地加快了销售和服务人员通过系统为客户服务的时间。
本系统的使用可以帮助公司有效地管理客户订单、生产过程;实时了解产品质量、生产信息;帮助公司为销售等前端部门提供及时有力的支援,最终实现为客户提供高质量的产品和个性化的服务。
Manufacturing industry has played an important role in Chinese economy, production technique of manufacturing company represents its strength and competitiveness. With the development of technology, product lifecycle becomes shorter, consumers request more and more on personalized products, product quality and lead time which make company pay more attention on the production method of multi-product and small batch. Advanced production control system makes this kind method production come true, it is a key factor to satisfy customer’s personalized requirements, increase product quality and company competitiveness.
This paper studys old production control system and finds its weaknesses, analyzes new system requirements, develops a set system for multi-product and small batch production based on current production line and products structure. This system bases on computer technology, runs on browse/server structure. It fulfills basic production management functions, including production routing, material features, machine serial number and template set up; moreover, it can manage production orders, inquire production information and share information at company wide.
This system gives new method on computer production process and control. This paper uses operational research, project and barcode knowledge synthetically to raise total production control concept which solves missing material and assembling wrong material issue, makes different products can be produced on same production line. Meantime, this system’s structure is based on browse/server which makes product and production information can be shared at company wide and speeds up service from sales and service departments for customer.
This system can help company manage customer orders and production efficiently; make company know real time product and production information; help company give front side more and timely support, help us provide customer high quality products and personalized service.
引文
[1]周鑫明.精益制造理论及其在大型航空制造企业中的推进研究[D].成都:西南财经大学,2003.
[2]涂铭昌.制造业和制造技术发展现状简述[C].中国电子学会生产技术学分会机械加工专业委员会第七届学术年会,1998.09.
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[5] Warnecke,H.J.The Fractal Company.Springer-Verlag,19
[6] http://zhidao.baidu.com/question/233161895.html
[7] A.Tharumarajah,A.J.Wells,L.Nemes.Comparison of the Bionic,Fractal and Holonic Manufacturing System Concepts.International Journal of Computer Integrated Manufacturing.1996,9(3)
[8]孙成志,刘明霞编著.企业生产管理.大连:东北财经大学出版社, 2009
[9]王国庆主编.企业生产管理.北京:清华大学出版社, 2007
[10]吴慧媛.过程控制在生产过程中的应用研究.上海:上海交通大学, 2001
[11]马孝江,于骏一主编.现代生产过程的动态控制.大连:大连理工大学出版社, 1995
[12] Constanze Clarke. Automotive Production Systems and Standardisation [electronic resource] : From Ford to the Case of Mercedes-Benz. Heidelberg : Physica-Verlag Heidelberg, 2005
[13] A. Raouf and M. Ben-Daya. Flexible manufacturing systems : recent developments. Amsterdam ; New York : Elsevier, 1995
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[15]杜宇[著] ;李治柱,金慧慧指导.多品种小批量生产模式下ERP的应用研究和开发.上海:上海交通大学, 2003
[16]毛清华著.精益经营:比对手做得更好的法则.北京:机械工业出版社, 2009.02
[17]王关义编著.现代生产管理= Modern production management.北京:经济管理出版社, 2005
[18]金光熙编著.生产管理.上海:上海人民出版社, 2002
[19]马风才编著.质量管理.机械工业出版社, 2009
[20]王秀伦编著.现代工艺管理技术.北京:中国铁道出版社, 2004
[21]陆君伟编著.精益生产实施流程与细化工具.北京:人民邮电出版社, 2009
[22]姚振强,张雪萍编著.敏捷制造.北京:机械工业出版社, 2004
[23]朱静[著] ;吴家春,侯立文指导.单件小批量订货型制造业中产品设计流程的建模研究.上海:上海交通大学, 2005
[24]刘胜军编著.精益生产方式:现场IE.深圳:海天出版社, 2002
[25]孙宗虎,付伟编著.生产管理流程设计与工作标准.北京:人民邮电出版社, 2006
[26]栗全庆... [等]编著.现代生产管理理论及应用.北京:国防工业出版社, 2003
[27]宋克勤,陈文安主编.工业企业生产管理与控制.上海:立信会计出版社, 1997
[28]徐茂阳编著.电脑化生产管理与物料管理资讯系统.台北:松岗电脑图书资料股份有限公司, 1994 (1995重印)
[2]涂铭昌.制造业和制造技术发展现状简述[C].中国电子学会生产技术学分会机械加工专业委员会第七届学术年会,1998.09.
[3]马峰成.经典作家的全球化思想与当代全球化趋势[J].马克思主义研究,2000.02.
[4] http://www2.sdnews.com.cn/news/yw/2005-12/14_120044.html
[5] Warnecke,H.J.The Fractal Company.Springer-Verlag,19
[6] http://zhidao.baidu.com/question/233161895.html
[7] A.Tharumarajah,A.J.Wells,L.Nemes.Comparison of the Bionic,Fractal and Holonic Manufacturing System Concepts.International Journal of Computer Integrated Manufacturing.1996,9(3)
[8]孙成志,刘明霞编著.企业生产管理.大连:东北财经大学出版社, 2009
[9]王国庆主编.企业生产管理.北京:清华大学出版社, 2007
[10]吴慧媛.过程控制在生产过程中的应用研究.上海:上海交通大学, 2001
[11]马孝江,于骏一主编.现代生产过程的动态控制.大连:大连理工大学出版社, 1995
[12] Constanze Clarke. Automotive Production Systems and Standardisation [electronic resource] : From Ford to the Case of Mercedes-Benz. Heidelberg : Physica-Verlag Heidelberg, 2005
[13] A. Raouf and M. Ben-Daya. Flexible manufacturing systems : recent developments. Amsterdam ; New York : Elsevier, 1995
[14] Bonetto, Roger. Flexible manufacturing systems in practice. New York : Hemisphere Pub. Corp., c1988
[15]杜宇[著] ;李治柱,金慧慧指导.多品种小批量生产模式下ERP的应用研究和开发.上海:上海交通大学, 2003
[16]毛清华著.精益经营:比对手做得更好的法则.北京:机械工业出版社, 2009.02
[17]王关义编著.现代生产管理= Modern production management.北京:经济管理出版社, 2005
[18]金光熙编著.生产管理.上海:上海人民出版社, 2002
[19]马风才编著.质量管理.机械工业出版社, 2009
[20]王秀伦编著.现代工艺管理技术.北京:中国铁道出版社, 2004
[21]陆君伟编著.精益生产实施流程与细化工具.北京:人民邮电出版社, 2009
[22]姚振强,张雪萍编著.敏捷制造.北京:机械工业出版社, 2004
[23]朱静[著] ;吴家春,侯立文指导.单件小批量订货型制造业中产品设计流程的建模研究.上海:上海交通大学, 2005
[24]刘胜军编著.精益生产方式:现场IE.深圳:海天出版社, 2002
[25]孙宗虎,付伟编著.生产管理流程设计与工作标准.北京:人民邮电出版社, 2006
[26]栗全庆... [等]编著.现代生产管理理论及应用.北京:国防工业出版社, 2003
[27]宋克勤,陈文安主编.工业企业生产管理与控制.上海:立信会计出版社, 1997
[28]徐茂阳编著.电脑化生产管理与物料管理资讯系统.台北:松岗电脑图书资料股份有限公司, 1994 (1995重印)